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MAINTENANCE

-39-

MAINTENANCE

10 ~ 15 mm

Rear brake

1.  Measure the free play of the rear brake lever at 

the lever end as shown in the figure.

2.  The  free  play  of  the  brake  lever  before  the 

engagement  of  brake  should  be  between        
10 ~ 15 mm.

3.  If the measured distance is more than the limit, 

adjust the nut provided at the rear wheel end to 
obtain the correct play.

4.  Turn the adjuster nut in clockwise direction for 

reducing  free  play  or  in  anti-clockwise 
direction for increasing the free play.

Warning

Since the vehicle is fitted with Synchronised Braking 
System (SBS) adjust the brakes with additional care. 
If not it may result in brakes not working properly. 
Please  contact  TVS  Motor  Company  Authorised 
Distributor or Dealer / Authorised Service Center for 
any further assistance.

Note

Please remember that the rear brake lever free 
play adjustment to be done only after adjusting 
the front brake lever play.

Summary of Contents for WEGO 110 Fi

Page 1: ...OWNER S MANUAL E X P O R T...

Page 2: ...TVS WEGO Fi is equipped with a unique design technology Body Balance that suits him and her easily and also offers a great ride experience UNIQUE DESIGN UNIQUE DESIGN I...

Page 3: ...progressive braking of your scooter results in best in class shortest distance braking It also provide superior comfort in bad road conditions UNIQUE FEATURES OF TVS WEGO Fi UNIQUE FEATURES OF TVS WEG...

Page 4: ...ique feature of your scooter which guides you to ride your scooter fuel efficiently Refer page 11 for details LOW FUEL INDICATOR Low Fuel Indicator is yet another unique feature of your scooter which...

Page 5: ...ails DIGITAL CLOCK DIGITAL CLOCK is yet another unique feature of your scooter Refer page no 13 for details SMART PHONE CHARGER A smart phone charger is provided inside the utility box for charging yo...

Page 6: ...s more than a scooter It is a statement an intelligent choice As a proud owner of TVS WEGO Fi you are now part of a family of millions of satisfied TVS customers This manual explains the features and...

Page 7: ...e time of this publication TVS Motor Company Limited may however incorporate modifications or improvements on its vehicles at any time without notice and therefore in such events it is possible that t...

Page 8: ...e to warn you about all hazards associated with operating or maintaining the vehicle you must use your own judgement You will find important safety information in following form in this manual These w...

Page 9: ...CONTENTS CONTENTS Running in information 01 Safe riding tips 02 Know your TVS WEGO Fi 06 Riding your TVS WEGO Fi 24 Maintenance 28 Services record sheet 47 Technical specifications 49 VIII...

Page 10: ...pecial care and restraint exercised during the running in period It is especially important that you avoid operating the engine in high speed RPM which could expose the engine parts to excessive stres...

Page 11: ...be uncomfortable and unsafe when riding a two wheeler Choose good quality two wheeler riding apparel Know your limits Ride within the boundaries of your own skill at all times Knowing these limits an...

Page 12: ...est that you practice on a safe open area to become thoroughly familiar with the operation of the vehicle SAFE RIDING TIPS Cornering When cornering centrifugal force works in a direction perpendicular...

Page 13: ...t directly towards brake drums during water wash Using only the front or rear brake is dangerous and can cause skidding and loss of control Apply both the brakes together and with great care on a wet...

Page 14: ...ice Centers While adequate care is exercised at the factory to ensure that the emissions are within the limits it is essential for the owner to always maintain the scooter in good condition by getting...

Page 15: ...r Engine number Control key number Please fill the above box now for future reference KNOW YOUR TVS WEGO Fi The frame serial number is stamped on the frame at the rear end below the seat assembly Open...

Page 16: ...arking brake brake lock 7 Rear view mirror L 8 High low beam switch 9 Full digital speedometer 10 Rear view mirror R 11 Brake fluid inspection window 12 Right hand brake lever front brake lever 13 Thr...

Page 17: ...djusting nut 2 Kickstarter lever 3 Patented E Z centre stand 4 Pillion foot rest L 5 Floor mat 6 Front brake cables 7 Brake adjusting nuts 8 Seat cum fuel tank cap lock 9 Pillion handle KNOW YOUR TVS...

Page 18: ...IGHT SIDE 1 Front wheel axle nut 2 Cover front 3 O2 sensor 4 Pillion foot rest R 5 Gauge oil level 6 Muffler assembly 7 Rear fender 8 Fuel tank cap 9 Seat assembly KNOW YOUR TVS WEGO Fi 9 1 2 4 3 5 7...

Page 19: ...position In this position all the electrical circuits are turned ON and the engine can be started now Key cannot be removed in this position 3 LOCK position TVS WEGO Fi steering can be locked in both...

Page 20: ...er indicators Economy indicator green lamp indicates that the vehicle is running in economy mode which gives better fuel efficiency Power indicator amber lamp indicates that the vehicle is running in...

Page 21: ...eter Set the display in ODO mode to know the reading Note Always ride the vehicle in economy mode for better fuel efficiency After ignition cum steering lock is in ON the Eco lamp glows for 6 sec and...

Page 22: ...et the digital clock time in the following manner 1 Change the meter to CLOCK mode by pressing the mode switch button KNOW YOUR TVS WEGO Fi 2 Press the mode switch till the hour digits of the clock st...

Page 23: ...eps blinking Please note that the fuel gauge is not a mileage calculating medium and it should not be used for calculating the mileage d Service reminder If the service is due whenever the ignition sw...

Page 24: ...urn signal lamps LH RH Press the switch to turn OFF 3 Left hand brake lever The rear brake is applied by squeezing the rear brake lever gently towards the handle grip The brake lamp glows on applicati...

Page 25: ...tle grip Engine speed is controlled by the rotation of the throttle grip Twist it towards you to increase the engine speed and twist it away from you or release it to decrease the engine speed 3 Elect...

Page 26: ...close the cap gently press the cap in its position and ensure locking by hearing click sound 17 A The fuel tank is not a measuring instrument and the capacity of the fuel tank may slightly vary from t...

Page 27: ...smoke while refueling Do not use cell phones while refueling KICKSTARTER LEVER Kickstarter lever is located on the left side of the vehicle To start the vehicle keep the ignition in ON condition and...

Page 28: ...ENTRE STAND TVS WEGO Fi is equipped with a patented E Z centre stand The centre stand 1 has a pivoted flexible spring loaded lever arm stand extension 2 to increase the lever ratio which enables parki...

Page 29: ...eat lock and rotate it in clockwise direction Lift and open the seat The tool kit consists one number each of the following Ensure the contents of the tool kit 1 10x12 mm spanner 2 Combination screw d...

Page 30: ...ble to carry the recommended amount of load only Utility box can be used to carry a load of 10 kg maximum Do not carry perishable items inside the utility box It is not fully sealed Do not allow spray...

Page 31: ...perly and close the seat assembly 22 SMART PHONE CHARGER This socket enables you to charge the mobile phone when you are traveling Open the seat assembly to access the smart phone charger The mobile c...

Page 32: ...able DON TS 1 Do not leave the USB charging flap open partially closed 2 Do not attempt to use charge any other device other than one mobile phone at a given time 3 Do not try to force the USB connect...

Page 33: ...th No cracks or cuts Battery Proper working of electric starter horn fuel gauge brake lamp and turn signal lamps page no 33 Lighting Proper working of head lamp high low beam high beam indicator posit...

Page 34: ...completely and apply both the brakes simultaneously 2 Turn OFF the ignition 3 Park the vehicle on a firm flat surface 4 Lock the steering and take out the control key RIDING YOUR TVS WEGO Fi Warning...

Page 35: ...nt clean Spark plug A dirty or defective spark plug leads to wastage of fuel due to incomplete combustion Clean and adjust the spark plug gap only if necessary Replace the spark plug every 12000 km 1...

Page 36: ...yres Low tyre pressure has adverse effect on the vehicle The drag on the vehicle increases resulting decreased fuel economy Further more handling may be adversely affected Inspect the tyre pressure re...

Page 37: ...nd careful servicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Distributor or Dealer Authorised Serv...

Page 38: ...I DR Drain oil if necessary 1 CVT filter element I C I C Replace every 12000 km Tappet clearance I A I A I A Fuel hose Efi Replace every 20000 km Drive belt and CVT rollers Replace every 24000 km 2 Co...

Page 39: ...y I A I A I A I A I A Brake cam C L C L Lubricate using grease Wheel freeness I I I I I Front wheel bearing C L using grease every 12000 km Tyre pressure at cold condition I S I S I S I S I S Engine i...

Page 40: ...km 6000 km Period from the date of sale 2 months 4 months 8 months 12 months Centre side stand pivot L L L L L Lubricate using TRU4 oil Kick starter pedal pivot L L L L L Lubricate using TRU4 oil MAIN...

Page 41: ...RU4 PREMIUM oil 800 ml incase of disassembly Transmission oil 100 ml during regular service do do 120 ml incase of disassembly Front fork oil 84 1 ml leg disc brake model IOC Premium front fork oil Di...

Page 42: ...the battery using MF battery charger only at TVS MOTOR COMPANY Authorised Distributor or Dealer Authorised Service Centers 3 Do not add additional electrical accessories 4 While connecting the termin...

Page 43: ...d Distributor or Dealer Authorised Service Centers Follow the procedure for removal 1 Take out the floor mat Remove the bottom mounting screws A of cover front 2 Open the seat and remove the top mount...

Page 44: ...reinstall the spark plug and tighten by hand to avoid cross threading Finally tighten using spark plug spanner MAINTENANCE 35 Do not use vehicle by shorting the wires withouta fuse This may result in...

Page 45: ...um level mark 6 Wipe out the oil traces with a clean cloth to prevent dust accumulations 7 Assemble back the gauge oil level TRANSMISSION OIL LEVEL Check the transmission oil level periodically 1 Plac...

Page 46: ...level hole 5 Wipe out the oil traces with a clean cloth to prevent dust accumulation 6 Replace the fibre washer while reassembling the oil level screw BRAKES Front brake MAINTENANCE 37 If the vehicle...

Page 47: ...t for the clearance between the bullet 3 and slot end 4 marked as S as shown in the figure 5 If any clearance is found turn the adjuster nut at the top side 2 in the slot marked as S in clockwise dire...

Page 48: ...t play 4 Turn the adjuster nut in clockwise direction for reducing free play or in anti clockwise direction for increasing the free play Warning Since the vehicle is fitted with Synchronised Braking S...

Page 49: ...e the wear limit index mark is going beyond wear limit indicator index the lever to the next slot with the help of Dealer to increase the shoe life 1 2 2 1 Brake shoe wear indicator rear When brake is...

Page 50: ...lated tyres make smooth cornering difficult and over inflated tyres decreases the tyre contact with the ground which can lead to skidding and loss of control Be sure that the tyre pressure is within t...

Page 51: ...amage it is advised to visit the nearest tyre manufacturer Dealer or the tyre repair shops who knows the repairing method of tubeless tyre It is not necessary to remove the tyre from wheel rim always...

Page 52: ...anel from the front fork Separate the brake panel from the wheel and take out the wheel 5 Reverse the procedure for reassembling While reassembling ensure to locate the lug on the fork leg L to the sl...

Page 53: ...ratures 5 Place a suitable support at the bottom of the foot board so that both the tyres are off the ground This will ensure better tyre life MAINTENANCE 6 Cover up the vehicle completely with a clea...

Page 54: ...E 8 Check and correct the points mentioned in page no 24 RECOMMENDED TIPS WHEN TAKING A LONG TRIP OF MORE THAN 500 KM A Please keep the following items for use in case of emergency 1 Tool kit complete...

Page 55: ...ork for any abnormality 8 Any leakage in fuel lines 9 Spark plug gap and condition of spark plug 10 Air filter element cleanliness 11 Lubrication of all items mentioned in the periodic maintenance sch...

Page 56: ...rvice between a 2500 3000 km or b 4 months from the date of purchase whichever of the two occurs earlier 3 3rd service between a 5000 6000 km or b 8 months from the date of purchase whichever of the t...

Page 57: ...months from the date of purchase whichever of the two occurs earlier 7 7th service between a 17500 18000 km or b 24 months from the date of purchase whichever of the two occurs earlier 8 8th service...

Page 58: ...imum power in kW 5 9 6500 rpm Maximum torque in Nm 8 4 6500 rpm Maximum speed Around 80 km h Engine idling rpm 1400 200 rpm Starting system Electric starter kick starter TRANSMISSION Clutch Dry Centri...

Page 59: ...on 2 Front 1 69 kg cm 24 PSI 2 Rear Solo 2 00 kg cm 28 PSI 2 Rear Pillion 2 25 kg cm 32 PSI ELECTRICAL Ignition system IDI ignition Spark plug BOSCH UR5KCW Spark plug gap 0 9 1 0 mm Battery 12V 4Ah Ge...

Page 60: ...uring regular service and 800 ml incase of disassembly Transmission oil capacity 100 ml during regular service and 120 ml incase of disassembly Front fork oil grade Premium front fork oil Front fork o...

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