TVS TVS StaR HLX 150 Manual Download

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SERVICE RECORD SHEET

Sl.No.

Description

Odometer

Job card no. / date

Servicing Dealer’s

reading

stamp and sign.

First service 500 - 700 km

Second service 2500 - 3000 km

Third service 5500 - 6000 km

Fourth service 8500 - 9000 km

Fifth service 11500 - 12000 km

Sixth service 14500 - 15000 km

SERVICE RECORD SHEET

Summary of Contents for TVS StaR HLX 150

Page 1: ...lers Authorised Service Centers at specified regular intervals Happy Riding TVS MOTOR COMPANY LIMITED All information illustrations photographs and specifications contained in this owner s manual are...

Page 2: ...CONTENTS Information 03 Safe Riding Tips 04 Know your TVS StaR HLX 150 07 Riding your TVS StaR HLX 150 21 Maintenance 26 Services Record Sheet 40 Technical Specifications 42 CONTENTS CONTENTS 2...

Page 3: ...e tightened Engine cum transmission oil to be replaced Timely performance of the first free service will ensure optimum service life and performance from the engine WARNING CAUTION Operating this vehi...

Page 4: ...head injury Always wear good quality helmet You should also have good suitable eye protection Know your limits Ride within the boundaries of your own skill at all times Knowing these limits and stayin...

Page 5: ...cle 6 Riding down hills and while cornering close throttle and down shift the gear to take advantage of gearbox and engine which acts as an additional brake This will avoid the loss of control over th...

Page 6: ...the TVS motorcycles are tested in the factory for optimum fuel efficiency and lowest possible CO levels Kindly do not disturb the Carburettor settings as this may lead to higher fuel consumption and a...

Page 7: ...eferring to special information Frame number The frame serial number is stamped on the left side of the steering head tube The engine serial number is stamped on the top surface of left hand side cran...

Page 8: ...7 High low beam switch 8 Speedometer assembly 9 USB Charger 10 Ignition switch cum steering lock 11 Hazard switch 12 Rear view mirror R 13 Front brake lever 14 Throttle grip 15 Headlamp switch 16 Ele...

Page 9: ...Front brake cable 8 Lock cover frame L 9 Handle pillion 1 Spark plug 2 Gauge oil level 3 Rear brake pedal 4 Kick starter lever 5 Cover frame R screw 6 Rear shock absorber R 7 Pillion foot rest R 8 Mu...

Page 10: ...ard 4 Rider foot rest 5 Front turn signal lamp R 6 Housing head lamp front visor VEHICLE REAR SIDE 1 Tail brake lamp assembly 2 Rear turn signal lamp R 3 Rear number plate 4 Reflex reflector 5 Rear tu...

Page 11: ...y cannot be removed in this position 3 LOCK position TVS StaR steering can be locked in both left and right directions To lock the steering turn the handle bar all the way to the left or right Insert...

Page 12: ...left side turn signal indicator lamp flashes 5 Gear position indicators Indicates the gear position When the gear position becomes neutral a green colour neutral indicator N st nd rd th glows All othe...

Page 13: ...flashes along with the indicator 4 Clutch lever Use clutch lever to disengage the drive to the rear wheel while shifting the gears Pressing the lever disengages the drive 1 CAUTION WARNING 2 3 5 6 Alw...

Page 14: ...speedometer lamps and tail lamp glows when the knob is positioned at and engine is running 3 Throttle grip Engine speed is controlled by the rotation of the throttle grip Twist it towards you to incr...

Page 15: ...tion for closing Take out the and move the lid back to its original position KNOW YOUR TVS StaR HLX 150 15 KNOW YOUR TVS StaR HLX 150 WARNING Avoid spilling of fuel on the hot engine Never refill fuel...

Page 16: ...position as this may drain off entire fuel while riding the vehicle It is good practice to turn the fuel cock lever OFF position when the engine is not running NOTE While riding with fuel cock lever...

Page 17: ...lever by toe and down shifting to lower gears by pressing the rear end of the lever by heel once for each gear REAR BRAKE PEDAL Rear brake pedal is located on the right side of the vehicle Press the...

Page 18: ...stand To place the vehicle on the centre stand 1 hold the handle bar left grip with left hand and pillion handle with right hand Place your foot firmly on the centre stand extension 1a and press down...

Page 19: ...hole provided in the fuel tank while ensuring the availability of rubber cushion on the hole gently press and lock with the key by rotating in anti clockwise direction COVER FRAME R Cover frame R can...

Page 20: ...rge any other device other than one mobile phone at a given time 3 Do not try to force the USB connector in check if it is inserted in the appropriate direction to prevent damage It is recommended to...

Page 21: ...t pressure Page no 37 Adequate tread depth no cracks or cuts Battery Proper working of horn brake lamp turn signal lamps and neutral lamp Electrolyte level page no 32 Lighting Head lamp high low beam...

Page 22: ...en to meet the characteristics of the engine The rider should always select the most suitable gear to achieve the necessary speed and pulling power smoothly Starting the engine Turn the fuel cock leve...

Page 23: ...ck to OFF position CAUTION Never mix oil in petrol in the fuel tank NOTE Use fuel additives in petrol as recommended by the respective manufacturer for low carbon deposition WARNING Reduce speed to a...

Page 24: ...clutch This will reduce the life of clutch and affect the performance of the vehicle and fuel economy Air cleaner element A dirty air cleaner restricts airflow increases fuel consumption Clean the ai...

Page 25: ...rous traffic situation Fast acceleration wastes fuel Fuel is wasted whenever you suddenly accelerate or apply brake Avoid unnecessary idling While waiting for someone or stopping in signals for long t...

Page 26: ...n chain and wheel components etc are key items and require very special and careful servicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed b...

Page 27: ...R Compression pressure I I Air cleaner elements I C I C I C I C I C Engine breather pipe C C C C 2 Carburettor assembly C A C A C A C A 2 Tappet clearance I A I A I A I A I A Fuel cock sediment bowl...

Page 28: ...A I A I A Battery electrolyte level I T I T I T I T I T 5 Specific gravity and voltage I I I I I Brakes I A I A I A I A I A Tyres air pressure I A I A I A I A I A 6 Idling CO I S I S I S I S I S R Rep...

Page 29: ...R C A C A Compression pressure I I I I I Air cleaner elements I C I C R I C I C I C Engine breather pipe C C C C C C 2 Carburettor assembly C A C A C A C A C A C A 2 Tappet clearance I A I A I A I A...

Page 30: ...p beam I A I A I A I A I A I A Battery electrolyte level I T I T I T I T I T I T 5 Specific gravity and voltage I I I I I I Brakes I A I A I A I A I A I A Tyres air pressure I A I A I A I A I A I A 6...

Page 31: ...if they meet all the performance and specification levels RECOMMENDED LUBRICANTS Interval Initial Every Every Every Item 500 750 km 2500 3000 km 5000 6000 km 8500 9000 km Throttle grip Grease Speedome...

Page 32: ...terminal of the battery Once the battery is charged initially never add diluted sulphuric acid Use only distilled water for topping up Never add tap water Do not pull battery by its wires while remov...

Page 33: ...l Check the engine cum transmission oil level periodically 1 Place the vehicle on centre stand on a flat surface Remove the gauge oil level wipe it clean and insert the gauge oil level in its hole wit...

Page 34: ...inimum level add recommended oil upto the maximum level mark CLUTCH ADJUSTMENT Clutch lever free play is one of the most important adjustments which you may need to check in between services for bette...

Page 35: ...Adjust the spring load by shifting the adjuster to the required notch according to the different load and road conditions The more you compress the shock absorber spring the more it becomes stiff BRAK...

Page 36: ...the brake is applied the index mark 1 on the cam brake should be within the range on the wear limit indicator 2 on the front and rear brake panel assembly In case of the mark going beyond consult the...

Page 37: ...n causes premature wear or damage to the drive chain and sprockets The drive chain must be cleaned checked lubricated and adjusted at specified intervals mentioned in the maintenance schedule Higher c...

Page 38: ...icate the drive chain using TRU SPRAY TRU4 oil and re fix the dust seal chain cover FRONT WHEEL REMOVAL 1 Remove axle nut 1 along with a washer from front wheel axle If the vehicle is used under sever...

Page 39: ...2 Remove the split pin 2 and the nut 3 from torque link mounting with the brake panel and disconnect the torque link 3 Remove the axle nut 4 Pull out the axle 5 4 Tilt the vehicle to the left and tak...

Page 40: ...Servicing Dealer s reading stamp and sign 1 First service 500 700 km 2 Second service 2500 3000 km 3 Third service 5500 6000 km 4 Fourth service 8500 9000 km 5 Fifth service 11500 12000 km 6 Sixth ser...

Page 41: ...no date Servicing Dealer s reading stamp and sign 7 Seventh service 17500 18000 km 8 Eighth service 20500 21000 km 9 Ninth service 23500 24000 km 10 Tenth service 26500 27000 km 11 Eleventh service 29...

Page 42: ...ing rpm 1400 100 rpm u n d e r w a r m condition Starting system Kick starter and Electric starter Under warm condition with single rider 69 kg TRANSMISSION Clutch Wet Multi plate type Transmission 4...

Page 43: ...lic shocks with rectangular swing arm Trail length 75 mm TYRE Front tyre 2 75 X 17 41P DURAGRIP Rear tyre 90 90 X 18 51P DURAGRIP Tyre pressure 2 Front 1 73 kg cm 25 PSI 2 Rear Solo 2 0 kg cm 28 PSI 2...

Page 44: ...res reserve 2 0 litres Engine cum transmission oil and capacity 1000 ml Front fork oil and capacity IOC teleshockab oil 146 2 5 ml per leg Specifications are subject to change without notice Using the...

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