TVS Stryker 125 Manual Download | Manualshive

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MAINTENANCE

MAINTENANCE

31

Application

Qty

Manufacturer

Brand

Engine cum transmission oil

1000 ml

TVS Motor Company

TVS TRU4 PREMIUM oil

(SAE 10W30 API-SL, JASO MA2)

Front fork oil

155 ± 2 ml / leg

IOC / Castrol

Teleshockab oil

Disk brake fluid

–

TVS Girling

DOT 3 / DOT 4

Grease

–

Bharath petroleum

MP Grease no. 3

IOC

Servo Gem no. 3

Bechem

Bechem premium grade 3

Chain lubricant

–

TVS Motor Company

TRU SPRAY

Fuel additives

As recommended

IFTEX

RECOMMENDED LUBRICANTS

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Summary of Contents for Stryker 125

Page 1: ...Friend Thank you for choosing TVS Stryker 125 As an elite owner of the TVS Stryker 125 you are now part of TVS family with millions of satisfied customers TVS Stryker 125 is a supreme combination of contemporary styling thoughtful engineering and premium features It is a re imagination of comfort and convenience like no other bike in the category This manual explains the multiple features and oper...

Page 2: ...e worst you ll have the best at your disposal refer page no 37 for details TUBELESS TYRES Safety first Tubeless tyres make sure there is no sudden loss in air pressure You can easily reach the nearest service station or home To simply put stop only when you want refer page no 40 for details FULLY DIGITAL SPEEDOMETER Special care has been given even to the tiniest of detail Easy to read digital tac...

Page 3: ...Information 04 Safe riding tips 05 Know your TVS Stryker 125 08 Riding your TVS Stryker 125 23 Maintenance 28 Service record sheet 44 Technical specifications 46 CONTENTS CONTENTS CONTENTS 3 ...

Page 4: ...ptimum life and performance from the engine WARNING CAUTION Operating this vehicle safely is an important responsibility of the rider To help you make decisions about safety we have provided operating procedure and other information in this manual This information alerts you on potential hazards that could hurt you or others Since it is not possible to warn you about all hazards associated with op...

Page 5: ...ng TVS Stryker 125 in a low traffic condition until you are thoroughly familiar with your vehicle and its controls Remember practice makes you perfect Know your limits Ride within the boundaries of your own skill at all times Knowing these limits and staying within them will help you avoid accidents SAFE RIDING TIPS WARNING 5 Posture Proper vehicle riding starts with proper posture 1 Keep your elb...

Page 6: ...of brake is safer 4 Never depress the clutch lever while braking at higher speeds 6 5 Apply both the brakes 6 Riding down hills simultaneously while cornering and on wet roads close throttle and down shift the gear to take advantage of gearbox and engine which acts as an additional brake This will avoid the loss of control over the vehicle due to over speed Causes for poor braking 1 If the brake s...

Page 7: ...EMISSION CONTROL All the TVS vehicles are tested in the factory for optimum fuel efficiency and lowest possible CO levels Do not disturb the Carburettor settings as this may lead to higher fuel consumption and also higher CO levels If the vehicle needs any adjustments please consult nearest TVS Motor Company Authorised Distributor or Dealer Authorised Service Centers While adequate care is exercis...

Page 8: ...rdering parts or referring to special information Please fill the above boxes now for future reference Frame number Engine number Control key number The frame serial number is stamped on the left side of the steering head tube The engine serial number is stamped on the top of the left side crankcase near cylinder block KNOW YOUR TVS Stryker 125 KNOW YOUR TVS Stryker 125 8 ...

Page 9: ... 7 High low beam switch 8 Digital speedometer 9 Ignition cum steering lock 10 Master cylinder front 11 Rear view mirror R 12 Hazard switch 13 Front brake lever 14 Throttle grip 15 Head lamp switch 16 Electric starter switch 17 Fuel tank cap 12 13 14 15 16 17 6 7 8 10 11 9 1 2 3 4 5 KNOW YOUR TVS Stryker 125 9 KNOW YOUR TVS Stryker 125 ...

Page 10: ... Stryker 125 LOCATION OF PARTS VEHICLE RIGHT SIDE 12 13 3 9 10 11 4 5 6 7 8 8 Rear wheel axle 9 Chain case 10 Rear shock absorber L 11 Cover frame L 1 Disc plate front 2 Front wheel axle nut 3 Front caliper assembly 4 Spark plug 5 Gauge oil level 6 Rear brake pedal 7 Rider foot rest R 8 Kickstarter lever 9 Pillion foot rest R 10 Muffler assembly 11 Rear brake adjuster 12 Rear shock absorber R 13 C...

Page 11: ...ON OF PARTS VEHICLE FRONT AND REAR FRONT 1 Turn signal lamp front L 2 Head lamp assembly 3 Position lamp 4 Turn signal lamp front R REAR 1 Pillion handle 2 Tail lamp assembly 3 Turn signal lamp rear R 4 Reflex reflector 5 Turn signal lamp rear L 4 4 5 3 1 1 2 3 2 ...

Page 12: ...Key cannot be removed in this position 3 LOCK position TVS Stryker 125 steering can be locked in both left and right directions To lock the steering turn the handle bar all the way to the left or right Push the key in and turn it to the LOCK position and take out All the electrical circuits are turned OFF in this position Insert the key into the lock and tun it to OFF or ON position to unlock the ...

Page 13: ...e ODO or TRIP 2 Neutral indicator lamp N Glows when the vehicle is in neutral and goes OFF when gear is shifted from neutral NOTE When the ignition lock is turned ON the speedometer performs self test Wait till the self test cycle of speedometer gets over The back light of the speedometer glows continuously once the ignition is turned ON 5a 5b 5c 5f 5e 5d 5a Odometer trip meter Odometer registers ...

Page 14: ...st TVS Motor Company Authorised Distributor or Dealer Authorised Service Centers 5b Speedo meter Displays the driving speed in kilometer per hour km h in real time 5c Tachometer Digital bars of tachometer indicates the engine speed in multiples of 1000 rpm revolutions per minute 5d Fuel gauge Digital bars indicates the approximate fuel quantity available in fuel tank There are eight bars to indica...

Page 15: ...eset Get the vehicle serviced at TVS Motor Company Authorised Distributor or Dealer Authorised Service Centers 5f Low battery indicator A battery symbol glows when the battery charge is too low Get the battery checked at TVS Motor Company Authorised Distributor or Dealer Authorised Service Centers NOTE Service reminder indicator lamp works only based on the distance km covered by the vehicle This ...

Page 16: ...amp high beam flashes But in night time if the switch is pressed the head light beam toggles between High and Low depending on the switch position 6 Head lamp high low beam switch With the head lamp switch in ON condition press the beam control switch towards to turn on the head lamp high beam Press the switch towards to turn on the head lamp low beam WARNING Always use the appropriate turn signal...

Page 17: ...ON engine is running PO Position lamps and tail lamp glows when the switch is at position with the ignition ON ON Head lamp glows along with the above said lamps when the switch is at position and engine is running If the engine is idling for more than 30 seconds the head lamp power brightness reduces automatically Once the throttle is operated the head lamp will be back to normal brightness 3 Thr...

Page 18: ...pacity WARNING NOTE Avoid spilling of fuel on the hot engine Never refill fuel near open flame Do not smoke while refueling Do not use cell phones while refueling Whenever refueling the bike fill upto the bottom of neck portion of the fuel tank Filling above the neck may result in improper breathing of fuel tank and seepage of fuel FUEL TANK CAP To open the fuel tank cap insert the control key int...

Page 19: ... any malfunctioning of carburettor float system Similarly if the fuel cock is positioned between ON and OFF may drain off entire fuel while riding the vehicle NOTE It is recommended to start the vehicle always in neutral gear However the vehicle can be started in any gear using electric starter by depressing the clutch lever Please note that the engine can be started with the kickstarter lever onl...

Page 20: ...our foot firmly on the centre stand extension 1a and press with adequate effort Ensure both the legs of centre stand are touching the ground before placing the vehicle on the stand Side stand can be operated by sitting on the vehicle with your left foot by pushing it away from the vehicle fully 4 3 2 1 N N 1 2 3 4 Lower gears Higher gears Similarly to down shift to lower gears press the front end ...

Page 21: ...d re fixing the seat assembly For removing 1 Insert the control key into the seat lock and rotate it in clockwise direction 2 Take out the seat assembly by lifting it from the rear end and gently tapping it on the front end 1 2 1a CAUTION Never sit on the vehicle when it is supported by side stand Always park the vehicle on a flat firm surface Ensure proper seating of seat assembly in the frame af...

Page 22: ...emergency only It is always advisable to take your vehicle to TVS Motor Company Authorised Distributor or Dealer Authorised Service Centers While re fixing the cover frame ensure the availability of rubber cushion in the fuel tank hole 2 A 1 3 B and locate the cover frame lug A into the fuel tank hole and gently press the cover 2 Assemble three screws 1 2 3 and tighten them while ensuring proper s...

Page 23: ...ctric starter Proper working of pass by head lamp high beam low beam and high beam indicator Low battery indication page no 15 and electrolyte level page no 32 Speedometer Performing self check and proper working of back illumination Steering Smooth movement No play or looseness Throttle Correct free play of cable Smooth operation Clutch Correct free play of cable page no 35 Smooth and progressive...

Page 24: ...LE IN MOTION 1 Depress the clutch lever and engage the first gear by pressing rear end of gear shift lever 2 Open the throttle slowly and simultaneously release the clutch lever gently and gradually The vehicle starts moving forward 3 As the vehicle picks up speed shift to the next higher gear by closing throttle applying the clutch and pressing the gear shift lever rear end once again 4 Release t...

Page 25: ...a safe limit before turning cornering Do not apply brake while turning cornering Do not disengage clutch before braking Never mix oil in petrol in the fuel tank Always fill fuel from the reputed and reliable fuel stations Use fuel additives in petrol as recommended by the respective manufacturer for low carbon deposition WARNING ethanol will have impact on engine components Contact your TVS Motor ...

Page 26: ...egularly inspect the engine cum transmission oil for correct level and top up if necessary Get it replaced at regular intervals as per the maintenance schedule Fuel leak Check and arrest fuel leak if any from tank carburettor and fuel lines Loss of fuel due to leak may drain the fuel tank completely Evaporation Vehicle parked in the hot sun leads to wastage of fuel through evaporation Also lower f...

Page 27: ...tle can waste fuel and damage the engine It also creates a potentially dangerous traffic situation Fast acceleration wastes fuel Fuel is wasted whenever you suddenly accelerate or apply brake Avoid unnecessary idling While waiting for someone or stopping in signals for long time if the engine is kept running at idle speed it causes unnecessary wastage of fuel Avoid frequent braking Anticipate corn...

Page 28: ...nd wheel components etc are key items which require very special and careful servicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Distributor or Dealer Authorised Service Centers Periodic inspections may reveal one or more parts that may need replacement Whenever replacing parts on TVS Stryker 125 it...

Page 29: ...ace every 12000 km Carburettor assembly C A C A C A every 12000 km Tappet clearance I A I A I A I A Fuel cock sediment bowl C C C C C C C Hose fuel I I I I I I Replace every three years 1 All control cables I A L I A L I A L I A L I A L I A L Throttle grip L L L Lubricate using grease Choke operation I I I I I I Steering smooth operation play I A I A I A I A C L A I A C L with fresh Bechem premium...

Page 30: ...e fluid I T I T I T I T I T I T Replace every 21000 km Brake hose I I I I I I Replace every three years Master cylinder cups Replace every 21000 km Wheel freeness I I I I I I Tyre pressure at cold condition I S I S I S I S I S I S Engine idling RPM I S I S I S I S I S I S Idling CO I S Centre side stand pivot L L L L L L Lubricate using TRU4 oil Kick starter pedal pivot L L L L L L Lubricate using...

Page 31: ...PREMIUM oil SAE 10W30 API SL JASO MA2 Front fork oil 155 2 ml leg IOC Castrol Teleshockab oil Disk brake fluid TVS Girling DOT 3 DOT 4 Grease Bharath petroleum MP Grease no 3 IOC Servo Gem no 3 Bechem Bechem premium grade 3 Chain lubricant TVS Motor Company TRU SPRAY Fuel additives As recommended IFTEX RECOMMENDED LUBRICANTS ...

Page 32: ... removal of battery from the vehicle contact TVS Motor Company Authorised Distributor or Dealer Authorised Service Centers Once the battery is charged initially never add diluted sulphuric acid Use only distilled water for topping up Never add tap water Never check the battery charge by shorting the terminals Always connect the positive terminal first and then negative to avoid sparking Do not obs...

Page 33: ...tributor or Dealer Authorised Service Centers Good Fuse Blown Fuse Do not use vehicle by shorting the wires without a fuse This may result in overheating of electrical wiring and may result in fire Do not use fuse of higher amperage than specified for the safety of electrical system CAUTION SPARK PLUG 1 Clean the dust and mud around the spark plug mounting to avoid falling inside the cylinder 2 Pu...

Page 34: ...il level and wipe it clean 3 Fix the gauge back to its mounting hole Do not thread in 4 Take out the gauge and check the oil level 5 The oil level should be between the minimum and maximum level marks of the gauge as shown in the figure 6 If the oil level is less than the minimum level add TVS TRU4 PREMIUM oil SAE 10W30 API SL JASO MA2 upto the maximum level mark 7 Wipe out the oil traces with a c...

Page 35: ... the same position tighten the lock nut If the vehicle is driven with less engine cum transmission oil engine components will be severely damaged Check the oil level as per the schedule to avoid costly damage Do not fill excess oil may cause oil leak Always use TVS TRU4 PREMIUM oil SAE 10W30 API SL JASO MA2 only Maximum Minimum CLUTCH ADJUSTMENT Clutch lever free play is one of the most important ...

Page 36: ... heavy loads 1 2 3 Adjust the spring pre load by shifting the adjuster to the required notch according to the different load conditions The more you compress the spring the suspension becomes more stiff SOFT HARD CAUTION Keep both left and right shock absorbers spring adjusters in the same position Contact nearest TVS Motor Company Authorised Distributor or Dealer Authorised Service Centers for ad...

Page 37: ... and the caliper assembly 1 Check the master cylinder brake fluid level through the viewpieceglass A 3 Ifthebrakefluidlevelisbelowthemarkorwhileapplying brake if you feel the brake is more spongy or ineffective duetoairentry contactTVSMotorCompanyAuthorised Distributor or Dealer Authorised Service Centers for topping up the brake fluid air bleeding and other brake relatedinspections Brake pad wear...

Page 38: ...free play of the brake pedal before the engagement of brake should be between 15 20 mm 3 If the free play is more than the limit adjust the nut provided at the rear wheel end to obtain the correct play 4 Turn the adjuster nut clockwise direction to reduce the free play or turn it in anti clockwise direction to increase the free play ...

Page 39: ...ck the tyre pressure atleast once in a week if not more frequently Insufficient air pressure in the tyres not only hasten tyre wear but also seriously affects the stability of the vehicle Lower tyre pressure consumes more fuel Under inflated tyres make smooth cornering difficult and over inflated tyres decrease the tyre contact with the ground which can lead to skidding and loss of control Be sure...

Page 40: ...gh if there is need of tyre removal it is strongly recommended to use a tyre removal fitment machine If at all the tyre levers needs to be used the levers should be free from sharp edges Care should be taken not to damage the tyres and rims CAUTION The tyre walls of the tubeless tyre which in contact with the wheel rim are only seals the air inside the wheel assembly Hence care should be taken not...

Page 41: ...f disc in the caliper assembly while reassembling Similarly In drum brake vehicle locate the lug on the fork leg L to the slot in the brake panel while reassembling WARNING REAR WHEEL REMOVAL AND REASSEMBLY 1 Remove the rear brake adjuster nut 1 and disconnect the brake rod 2 Remove the split pin 2 and the nut 3 from the torque link mounting with the brake panel and disconnect the torque link 3 Re...

Page 42: ...table support at the bottom of the frame so that both the tyres are off the ground This will ensure better tyre life 8 Cover up the vehicle completely with a clean tarpaulin or any other suitable cover Store the vehicle inside a garage or similar area to avoid damage due to dust and rain Make sure that the storage area is well ventilated and free from any source of flame or spark TAKING THE VEHICL...

Page 43: ...e level 2 Adequate fuel in fuel tank C Check your motorcycle for the following 1 Tightness of all bolts and nuts with correct torque value 2 Fitness of tyres tyre pressure tread depth 3 All bulbs indicators and horn function 4 Smooth functioning of all cables and their free play 5 Smoothness of steering operation 6 Drive chain and sprocket condition Chain adjustment 7 Front rear brake functioning ...

Page 44: ...om the date of purchase whichever of the two occurs earlier 3 3rd service between a 5000 6000 km or b 6 months from the date of purchase whichever of the two occurs earlier 4 4th service between a 8500 9000 km or b 9 months from the date of purchase whichever of the two occurs earlier 5 5th service between a 11500 12000 km or b 12 months from the date of purchase whichever of the two occurs earlie...

Page 45: ... 8 8th service between a 20500 21000 km or b 21 months from the date of purchase whichever of the two occurs earlier 9 9th service between a 23500 24000 km or b 24 months from the date of purchase whichever of the two occurs earlier 10 10th service between a 26500 27000 km or b 27 months from the date of purchase whichever of the two occurs earlier 11 11th service between a 29500 30000 km or b 30 ...

Page 46: ...brication system Positive lubrication Maximum power in kW 8 1 11 bhp 8000 rpm Maximum torque in Nm 10 8 5500 rpm Maximum speed Around 100 km hr Engine idling rpm 1400 100 rpm under warm condition Starting system Electric starter kick starter TRANSMISSION Clutch Wet Multi plate type Transmission 4 speed constant mesh Gear shift pattern All up heel toe shift Primary transmission Spur gears Secondary...

Page 47: ...me Single cradle tubular frame Front suspension Telescopic oil damped Rear suspension Series spring Suspension Trail length 65 mm TYRE Tyre size Front Disc 2 75 x 17 Rear Drum 90 90 17 Tyre pressure 2 Front 1 75 kg cm 25 PSI 2 Rear solo 2 25 kg cm 32 PSI 2 Rear dual 2 53 kg cm 36 PSI BRAKES Front Hand operated 240 mm dia disc Rear Foot operated internally expanding 130 mm dia drum ELECTRICAL Type ...

Page 48: ...Reserve 2 7 liters Engine cum transmission TVS TRU4 PREMIUM oil oil grade SAE 10W30 API SL JASO Ma2 Engine cum transmission 1000 ml oil and capacity The fuel tank is not a measuring instrument and the capacity of fuel tank may slightly vary from the indicated capacity Using the bulb other than the specified rating can result in overloading of the electrical system or premature failure of the bulb ...

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