TVS RTR 165 RP Owner'S Manual Download

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Do not switch ‘ON’ the ignition without minimum level fuel in tank. It will cause damage to the fuel pump.

Caution

RIDING YOUR TVS Apache RTR 165 RP

PRE RIDE INSPECTION

Check the following items before riding

ITEM

WHAT TO CHECK FOR

Engine cum transmission oil

Availability of oil upto the level (page no. 67)

Fuel

Enough fuel for the planned distance of running

Tyres

Correct pressure (page no. 74)

Adequate tread depth / No cracks or cuts.

Battery

Proper working of all lamps, horn and pass by switch. Low battery indication

Battery charge (page no. 62)

Digital instrument cluster

Performing self check / Proper working of ABS warning lamp (page no. 33)

Malfunction indicator

Turned ‘OFF’ after starting the engine (page no. 35)

Steering

Smooth movement / No play or looseness

Throttle

Correct free play of cable / Smooth operation

Clutch

Correct free play of cable (page no. 68) / Smooth and progressive action

Brakes

Availability of brake fluid and proper working of brakes (page no. 71)

Wheels

Free rotation

Drive chain

Slackness and lubrication of chain (page no. 77)

Summary of Contents for RTR 165 RP

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Page 3: ...ON 11 ANTI LOCK BRAKING SYSTEM 12 SAFE RIDING TIPS 17 KNOW YOUR TVS Apache RTR 165 RP 21 RIDING YOUR TVS Apache RTR 165 RP 50 MAINTENANCE 56 WARRANTY AND SERVICES 83 SERVICE INFORMATION 87 EXPRESS SER...

Page 4: ...s Area Offices flip over for addresses Or Toll Free Number 1800 258 7111 Email customercare tvsmotor com Disclaimer TVS Motor Company or any of its officials Authorized Main dealer Authorized Dealer d...

Page 5: ...2 MC Nichols Road Chetpet Chennai 600 031 Phone 044 28361651 28361654 Email AO Chennai tvsmotor com AO Madurai tvsmotor com TAMILNADU 2 2 TVS Motor Company Limited No 10 2nd floor Shree Shanmugapriya...

Page 6: ...ty Near Brindhavan Dhaba Hosangabad Road Bhopal 462 026 Phone 0755 2499406 2499306 Email AO Bhopal tvsmotor com AO Indore tvsmotor com RAJASTHAN 1 2 10 TVS Motor Company Limited Plot No 17 18 2nd Floo...

Page 7: ...Plaza Rasulgarh Bhubaneshwar 751 010 Phone 0674 2580019 Email AO Bhubaneshwar tvsmotor com NORTH EAST STATES 18 TVS Motor Company Limited 147 Udayan Ganesh Guri Opp Punjab National Bank R G B Road Gu...

Page 8: ...165R race machine Get ready to lapse time As a proud owner of the TVS Apache RTR 165 RP you are now a part of over two and a half million strong TVS Racing family This manual explains the features an...

Page 9: ...ar round Breakfast ride Overnight ride Marquee ride Chapter ride Apache Racing Experience If you have the mettle we have the track Apache Racing Experience ARE a flagship property of TVS Racing Apache...

Page 10: ...rformance Gear an entire range of riding gear designed to offer you the ultimate riding experience With utmost safety and extreme comfort it lets you take on every terrain and any weather With the ran...

Page 11: ...ed It started a rev olution in racing and continues to dominate with 90 of race wins and multiple national championships TVS Racing wins their 18th Championship title TVS Racing won SLADA and Sri Lank...

Page 12: ...you about all the hazards associated with operating or maintaining the vehicle you must use your own judgement You will find important safety information in following form in this manual These words...

Page 13: ...ons photographs and specifications contained in this owner s manual are based on the latest product information available at the time of this publication TVS Motor Company Limited may however incorpor...

Page 14: ...parts The first free service at 500 750 km is most important During running in period all the engine components and other parts will have set in All adjustments to be restored all fasteners to be tig...

Page 15: ...riders who drift Preventing the wheels from slipping due to excessive braking force compensates losing control and help the rider to maneuver the vehicle and to avoid accidents So what the ABS does is...

Page 16: ...s the system reacts instantly and adjusts braking force accordingly to achieve optimum braking Why does brake lever pulsate during brake application Vehicles fitted with ABS uses the conventional brak...

Page 17: ...amp goes OFF once the bike reaches 6 km h speed and above and the ABS warning lamp blinks whenever the bike speed is less than 6 km h speed indicating that the ABS is working fine If the warning lamp...

Page 18: ...est the ABS on road but use ABS it is already tested Do not use non genuine spares like pads discs tyres etc Do not try to service HECU or open to separate parts Do not disengage the ABS by removing t...

Page 19: ...at a suitable speed while taking care of conditions and road surface ABS will not compensate for errors in the judgement or improper brake use in the various situation ABS never eliminates the danger...

Page 20: ...an be uncomfortable and unsafe when riding a two wheeler Choose good quality two wheeler riding apparel Know your limits Ride within the boundaries of your own skill at all times Knowing these limits...

Page 21: ...re riding a vehicle of this type we suggest that you practice on a safe open area to thoroughly familiarise with the operation of the vehicle Warning 4 Look widely instead of gazing at one point 5 Alt...

Page 22: ...le accessories can lead to unsafe operating conditions Your friendly Dealer will assist you in selecting quality accessories and installing them correctly While selecting the accessories make sure the...

Page 23: ...rging crankcase emissions into the atmosphere Blow by gas is returned to the combustion chamber through the air cleaner Evaporative Emission Control System The TVS Apache RTR 165 RP is equipped with a...

Page 24: ...our vehicle from others of the same model and type They are also required to assist your Dealer for ordering parts or referring to special information Frame serial number is engraved on the right side...

Page 25: ...t 4 Engine cut off switch 5 Rear view mirror R 6 Adjustable front brake lever 7 Throttle grip 8 Electric starter switch 9 Fuel tank cap 10 Horn switch 11 Turn signal lamp switch 12 Beam control switch...

Page 26: ...ION OF PARTS VEHICLE LEFT SIDE 1 Wheel hugger rear 2 Rear wheel axle 3 Pillion foot rest L 4 Center stand 5 Rider foot rest L 6 Side stand 7 Gear shift lever 8 Front wheel axle 9 Cover frame L 9 2 8 6...

Page 27: ...nsor front 5 Caliper assembly front 6 Location of spark plug 7 Gauge oil level 8 Rear brake pedal 9 Rider foot rest R 10 Pillion foot rest R 11 Muffler assembly 12 Rear wheel axle nut 13 Disc plate re...

Page 28: ...p assembly with FPL 3 Oil cooler 4 Crash guard 5 Turn signal lamp front R REAR 1 Turn signal lamp rear R 2 Reflex reflector 3 Number plate lamp 4 Turn signal lamp rear L 5 Tail lamp assembly 6 Pillion...

Page 29: ...ms self diagnostic cycle Key cannot be removed 3 LOCK position TVS Apache RTR 165 RP s steering can be locked in both left and right directions To lock the steering turn the handlebar all the way to t...

Page 30: ...er 2 Turn signal lamp switch Slide the turn signal lamp switch to left or right side to operate the respective turn signal lamps LH RH Press the switch to turn OFF 3 4 5 2 1 Before turning the ignitio...

Page 31: ...beam there will be no change in beam of head lamp 5 Beam control switch The head lamp beam low high can be controlled by pressing the beam control switch Press the switch towards to turn on the head l...

Page 32: ...ure supplied to the engine which regulates the engine speed Rotate the throttle grip in counter clockwise from its idle position to increase the engine speed and vice versa to reduce 3 Adjustable fron...

Page 33: ...ct your TVS Motor Company Authorised Main Dealer Authorised Dealer for setting the gear shift lever position Note GEAR SHIFT LEVER TVS Apache RTR 165 RP is equipped with a 5 speed constant mesh transm...

Page 34: ...and throttle grip is eliminated engine stalling can be eliminated The maximum RPM with GTT feature without throttle Gear position GTT RPM 1st Gear 1800 rpm 2nd Gear 1800 rpm 3rd Gear 2000 rpm 4th Gear...

Page 35: ...ealer Authorised Dealer for setting the brake pedal position Note Independent use of rear or front brake reduces the overall braking efficiency In extreme conditions braking with only rear or front br...

Page 36: ...bars to indicate the quantity of fuel available in the fuel tank All the eight bars will be displayed when the fuel in the tank reaches above 10 5 liters approximately full tank When the fuel reaches...

Page 37: ...below minimum safe level 5 Neutral indicator lamp Glows when the vehicle is in neutral and goes OFF if the gear is shifted from neutral 6 High beam indicator lamp Glows when the head lamp is activated...

Page 38: ...Main Dealer Authorised Dealer 9 Turn signal indicator left Flashes when the left side turn signal indication is activated 10 Digital clock Indicates the time in 12 hour format 11 Shortest time indica...

Page 39: ...e last time taken and record new time In shortest time mode once the vehicle speed reaches 60 km h the time will stop at the exact point and get recorded if the time is less than the last recorded tim...

Page 40: ...cle starts moving 3 km h and it will continue the normal operation Max speed recorded will be stored until manual reset If the high speed is reset the speed value will be shown as 0 Note Shift RPM ind...

Page 41: ...If the service is due whenever the ignition lock is turned ON an icon with spanner symbol blinks for 10 seconds after the speedometer s self diagnostic cycle and continues to glow till the vehicle is...

Page 42: ...turned OFF while the cluster is in ODO or TRIP mode then the respective meter will be displayed during next ignition ON If any other modes other than the above were set during ignition OFF then ODO me...

Page 43: ...he hour format AM or PM 8 Press the Set button once again to set hour format and to come out from clock setting Mode and set buttons will not work when the vehicle speed exceeds above 10 km h in the r...

Page 44: ...is designed with a ram air duct on the right side of the fuel tank This ram air duct throws air exactly above the spark plug while the vehicle in move The air thrown above the spark plug cools the plu...

Page 45: ...lly once the ignition key ON Engine is started and continue to glow along with the head lamp LED HEAD LAMP TVS Apache RTR 165 RP comes with a LED head lamp which glows automatically once the engine is...

Page 46: ...P To open the fuel tank cap lift the protection lid 2 and insert the control key into the lock Turn the key in clockwise and lift the cap Press the cap back to close Rotate the key anti clockwise dire...

Page 47: ...of fuel 10 liter including reserve Do not clean the vehicle by laying down on floor to avoid fuel entry into EVAP system Caution EVAPORATIVE EMISSION CONTROL SYSTEM This vehicle is fitted with Evapora...

Page 48: ...fore placing the vehicle on the stand Side stand can be operated by sitting on the vehicle with your left foot by pushing it away from the vehicle to its extreme end 2 1 1a Do not sit on the vehicle w...

Page 49: ...e tail lamp assembly Seat removal To remove the seat assembly insert the ignition key into the seat lock and turn it in clockwise direction Take out the seat assembly by lifting it from the rear end a...

Page 50: ...t assembly as explained in page no 46 Tool kit consists of one number each of the following 1 Grip driver 2 Bit 3 12 x 14 open end spanner 4 Tool bag It is recommended to use the tool kit in case of a...

Page 51: ...d in the following manner 1 Remove the seat assembly as explained in page no 46 2 Remove the mounting screws fixed at the locations 1 2 and 3 3 Gently dislocate and take out the cover frame from the v...

Page 52: ...ny of the three positions by aligning the arrow mark on the lever to the number provided on the adjuster FRONT BRAKE LEVER ADJUSTMENT TVS Apache RTR 165 RP comes with an adjustable front brake lever T...

Page 53: ...acks or cuts Battery Proper working of all lamps horn and pass by switch Low battery indication Battery charge page no 62 Digital instrument cluster Performing self check Proper working of ABS warning...

Page 54: ...ked It leads to overheating of engine and damage to the internal components Caution SETTINGTHE VEHICLE IN MOTION 1 Press the clutch lever and engage first gear by pressing the gearshift lever down 2 O...

Page 55: ...sed disengaged as the road speed decreases Bring the engine to neutral position just before the vehicle stops 3 Turn the ignition OFF 4 Park the vehicle on a firm flat surface 5 Lock the steering Redu...

Page 56: ...nol blended fuels customers are advised to use a different fuel station brand for standard E10 fuel or contact authorised service centres CHECKS AND TIPS FOR IMPROVING FUEL ECONOMY Regular checks Carr...

Page 57: ...is not getting damaged during removal reassembly of spark plug Caution Clutch Increase in engine speed during acceleration and constant speed running without increase in vehicle speed indicates clutch...

Page 58: ...potentially dangerous traffic situation Fuel is wasted whenever the rider suddenly accelerate or apply brake Avoid unnecessary idling While waiting for someone or stopping in signals for long time if...

Page 59: ...ire very special and careful servicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer Authori...

Page 60: ...park plug1 I R Inspect and clean if required Replace every 12000 km Air cleaner element I R Replace every 12000 km SAI hose connections I Tappet clearance I I A I A I A Inspect for any noise starting...

Page 61: ...A C L A C L A C L A C L A C L A Adjust if necessary All bulbs horn and switches I I I I I I Inspect for proper functioning Head lamp beam I A I A I A I A I A I A Battery voltage5 I I I I I I 2 Inspec...

Page 62: ...place if damaged WSS cable clamps I I I I I I Fix new clamp if found missing WSS cable I I I I I I Replace if damage Brake hose bundy tubes I I I I I I Replace every 30000 km Bundy tube mounting all j...

Page 63: ...premium grade 3 grease every two years Wheel balancing6 I Inspect every 12000 km Evaporative emission control system I I I I I I Check for intactness of hoses and canister Fuel tank assembly I C I C...

Page 64: ...ULLY SYNTHETIC oil 1400 ml after disassembly SAE 15W50 API SJ JASO MA2 Front fork oil 242 2 5 cc leg TRU Fork oil Disc brake fluid TVS Girling DOT 3 DOT 4 Grease Bharat petroleum MP Grease no 3 IOC Se...

Page 65: ...Never check the battery charge by shorting the terminals Always connect the positive terminal first red wire and then negative black wire to avoid sparking The inversion of the battery wires can damag...

Page 66: ...before during and after long storage of battery 1 Before Storage a Store the battery only after fully charging it b Battery fuse to be disconnected and stored safely This will reduce the sleep mode c...

Page 67: ...ged battery as it may damage electrical components Do not push start the vehicle use a good battery to start the vehicle Battery develop explosive gases Keep it away from heat sources If charging is r...

Page 68: ...page no 46 3 Open the fuse box lid 4 The fuse box contains two 15A fuses and one 10A fuse One 15A fuse is used for ABS system while the other one is used for DC loads 10A fuse is used for EMS system U...

Page 69: ...ABS system lncase if the fuse fails again consult the nearest TVS Motor Company Authorised Main Dealer Authorised Dealer SPARK PLUG 1 Wipe and clean the dust and mud around the spark plug mounting to...

Page 70: ...ark plug Since the hook type spark plug is used it is not advised to adjust the plug electrodes as it may damage the electrodes Replace spark plug every 12000 km or 1 year whichever is earlier Cover t...

Page 71: ...gure 7 If the oil level is below the minimum level top up with TVS TRU4 FULLY SYNTHETIC oil SAE 15W50 API SJ JASO MA2 upto the maximum level mark Do not overfill 8 Wipe out the oil traces with a clean...

Page 72: ...e holding the clutch cable adjusting nut 1 3 Adjust the clutch cable adjusting nut 1 in or out to give sufficient play in the clutch lever 4 After adjusting the play hold the adjuster nut in the same...

Page 73: ...s can be set to your convenience Contact your TVS Motor Company Authorised Main Dealer Authorised Dealer for setting the rear shock absorber load Note REAR SHOCK ABSORBER TVS Apache RTR 165 RP is prov...

Page 74: ...bly 1 Check the master cylinder brake fluid level through the view piece glass A 2 Brake fluid level always should be above the LOWER mark B on the master cylinder when the master cylinder is parallel...

Page 75: ...r removal procedure 2 Check the brake fluid level in the reservoir It should be between maximum and minimum level 3 If the brake fluid level is below minimum or while applying brake if you feel the br...

Page 76: ...risk of accident If you notice any malfunction in brake system contact nearestTVS Motor Company Authorised Main Dealer Authorised Dealer Warning Brake pad wear indicator Visually check the brake pads...

Page 77: ...inflated tyres make smooth cornering difficult and over inflated tyres decreases the tyre contact with the ground which can lead to skidding and loss of control Lower tyre pressure consumes more fuel...

Page 78: ...ould be free from sharp edges Care should be taken not to damage the rims and tyres Use of a tyre other than the standard may cause instability and improper function of ABS Keep the toner ring upwards...

Page 79: ...ch the ground for more than week time Inflation pressure should check on cold condition maximum travel time should not exceed more than 1 km Weekly basis inflation pressure check helps to improve 10 o...

Page 80: ...ate and adjust the drive chain in the following manner 1 Place the vehicle on centre stand with the transmission in neutral 2 Inspect the drive chain slackness vertical movement using the finger as sh...

Page 81: ...ssembling Lubricate the drive chain after the motorcycle is washed with water or riding in rainy wet condition The chain must be serviced more frequently when the vehicle is operated under severe cond...

Page 82: ...sprocket with the wheel along with the drive chain and then assemble the wheel into swing arm 7 Re assemble the other parts in the reverse order of removal While assembling the caliper assembly ensur...

Page 83: ...zing temperatures 6 Place a suitable support at the bottom of the frame so that both the tyres are off the ground This will ensure better tyre life 7 Cover up the vehicle completely with a clean tarpa...

Page 84: ...G TRIP OF MORETHAN 500 KM A Please keep the following items for use in case of emergency 1 Complete tool kit first aid kit 2 Recommended spark plug one number 3 Turn signal lamp bulb one number 4 Thro...

Page 85: ...ess 13 Correct idling speed 14 Lubrication of all items mentioned in the periodic maintenance schedule 15 Intactness of EVAP system hoses and canister 16 Any other job as necessary 17 Have your vehicl...

Page 86: ...or replace the affected parts will be final In the event of replacement of parts the Company also reserves the right to use parts of the same brand as the affected parts or any other brand which is u...

Page 87: ...icle for verification of relevant details 8 This is the only warranty given by the Company for theTVS Apache RTR 165 RP No employee Dealer or other person is authorised to extend or enlarge this warra...

Page 88: ...er rexine plastic items All hoses pipes and plastic aesthetics Proprietary Items Battery tyres and tubes the warranty terms are subject to our agreement with proprietary OEM Parts of the vehicle getti...

Page 89: ...scheduled paid service is not availed when it falls due at TVS Motor Company Authorised Main Dealer Authorised Dealer Others Factors Vehicles sold or transferred by original retail purchaser Vehicles...

Page 90: ...An OTP would be sent to customer s registered mobile number The same to be shared with the servicing Dealer on or before vehicle delivery Periodic maintenance always helps good performance of an auto...

Page 91: ...service 11500 12000 12 months 6 6th service Pay 14500 15000 15 months 7 7th service 17500 18000 18 months 8 8th service 20500 21000 21 months 9 9th service 23500 24000 24 months 10 10th service 26500...

Page 92: ...r charges Charges for the pay service should be borne by the customer Cost of engine oil periodic maintenance parts filter brake fluids all types of greases petroleum jelly distilled water chain clean...

Page 93: ...90 Facility available at selected Dealerships only Terms and conditions apply Get your vehicle serviced in 1 hour at no additional cost Contact your nearest Dealership for details EXPRESS SERVICE...

Page 94: ...ons apply Busy Life Easy Servicing Now service your bike anywhere anytime Service the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenien...

Page 95: ...rvice the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenience charges Contact your nearest Dealership for details Facility available at...

Page 96: ...Cylinder bore 66 mm Stroke 48 2 mm Piston displacement 164 9 cm Compression ratio 10 5 0 3 1 Air filter Viscous Paper filter Oil filter Wire mesh and micronic paper filter Lubrication system Forced we...

Page 97: ...ears Secondary transmission Chain and sprockets GEAR RATIO I gear 2 917 II gear 1 857 III gear 1 333 IV gear 1 050 V gear 0 880 Primary reduction 3 095 Final reduction 3 461 CHASSIS Overall length 203...

Page 98: ...278 kg Steering angle 35 both sides Caster angle 26 Frame Double Cradle Split Synchro STIFF DCSSS Front suspension Telescopic oil damped Rear suspension Gas charged mono shock absorber 7 step adjustab...

Page 99: ...RICAL Type AC generator Ignition system ECU 3D Ignition timing map Spark plug NGK LMAR9E J Spark plug gap 0 7 0 1 mm Battery type VRLA or Flooded Battery capacity 12V 8 Ah Generator Fly wheel magneto...

Page 100: ...amp 12V 10W x 4 Number plate lamp 12V 5W x 1 Instrument panel LCD LED indicators Horn 12V DC x 2 Fuse Main 12V 25A x 1 ABS 12V 15A x 1 Load 12V 15A x 1 EMS 12V 10A x 1 Using the bulb other than the sp...

Page 101: ...IC OIL SAE 15W50 API SJ JASO MA2 Engine cum transmission oil qty 1200 ml after draining 1400 ml after disassembly Front fork oil grade TRU Fork oil Front fork oil capacity 242 2 5 cc leg Brake fluid g...

Page 102: ...lic place without a valid policy of insurance issued by an authorised insurer Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act To assist our Customers on their...

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