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IX

Welcome to the ‘T’ribe.
If you are reading this, you are now in control of a revolutionary riding experience crafted with cutting-edge style, 

performance and technology.
TVS NTORQ 125.
Sculpted with aerodynamic fighter jet-inspired styling.
Built with India’s first-ever 3-valve scooter engine.
Loaded with never-before next-gen technology.
The TVS NTORQ 125 screams wow, even when it’s not screaming down a racetrack.
This manual is your guide to unlocking the complete potential of your TVS NTORQ 125. Read it. Hold on to it.
And of course, we’re sure that a true rider like you will get your TVS NTORQ 125 regularly serviced, only at TVS Motor 

Company’s Authorised Main Dealer / Authorised Dealer.
Just remember. Play safe and watch out for that adrenalin rush!

TVS MOTOR COMPANY LIMITED

FOREWORD

Summary of Contents for NTORQ 125

Page 1: ...for addresses Or Toll Free Number 1800 258 7111 Email customercare tvsmotor com Disclaimer TVS Motor Company or any of its officials Authorized Main dealer Authorized Dealer do not ask customers for...

Page 2: ...us Stop Bangalore 560 078 Phone 080 26653433 Email AO Bangalore tvsmotor com AO Hubli tvsmotor com ANDHRAPRADESH 1 2 5 TVS Motor Company Limited Rukumani Towers First Floor No 3 11 30 Plot No 11 Paigh...

Page 3: ...DIGARH 12 TVS Motor Company Limited 4th Floor Royal Business Park Chandigarh Ambala Highway Zirkapur 140 603 Phone 01762 464777 465777 Email AO Chandigarh tvsmotor com UTTAR PRADESH WEST 13 TVS Motor...

Page 4: ...e Plaza Rasulgarh Bhubaneshwar 751 010 Phone 0674 2580019 Email AO Bhubaneshwar tvsmotor com NORTH EAST STATES 18 TVS Motor Company Limited 147 Udayan Ganesh Guri Opp Punjab National Bank R G B Road G...

Page 5: ...never any engine related fault is present in vehicle ENGINE Kill SWITCH Engine Kill Switch is an another unique feature in scooter which allows you to shut the engine without switching OFF the ignitio...

Page 6: ...tank goes below minimum safe level TEXTURED FLOORBOARD Your scooter comes with a stylish textured floor board SYNCHRONISED BRAKE SYSTEM SBS DRUM BRAKE Synchronised Brake System fitted in your scooter...

Page 7: ...ar on the rear panel and the other one is located on the cover front below the front end of the seat LED TAIL LAMP CUM BRAKE LAMP Your scooter has a LED Tail Lamp Cum Brake Lamp for better visibility...

Page 8: ...e features the following accessory is also available for your scooter to enhance look and convenience Ask your Dealer to fix this accessory on your scooter but it will be charged additional Front glov...

Page 9: ...Loaded with never before next gen technology The TVS NTORQ 125 screams wow even when it s not screaming down a racetrack This manual is your guide to unlocking the complete potential of your TVS NTORQ...

Page 10: ...nformation available at the time of this publication TVS Motor Company Limited may however incorporate modifications or improvements on its vehicles at any time without notice and therefore in such ev...

Page 11: ...rds associated with operating or maintaining the vehicle you must use your own judgement You will find important safety information in following form in this manual These words carry the following con...

Page 12: ...ION 01 SAFE RIDING TIPS 02 KNOW YOUR TVS NTORQ 125 06 RIDING YOUR TVS NTORQ 125 32 MAINTENANCE 36 WARRANTY AND SERVICES 56 TECHNICAL SPECIFICATIONS 61 EXPRESS SERVICE 64 EXPERT ON WHEELS 65 PICKUP AND...

Page 13: ...the running in is Maximum 50 kmph speed upto 1000 km vary the engine speed for better mating of parts The first free service at 500 750 km is most important During running in period all the engine co...

Page 14: ...uncomfortable and unsafe when riding a two wheeler Choose good quality two wheeler riding apparel Know your limits Ride within the boundaries of your own skill at all times Knowing these limits and s...

Page 15: ...pply the brake 3 Progressive application of brakes is safer 4 Apply both the brakes SBT provides additional braking even when Only Rear brake is applied But applying Both the brakes helps you to use t...

Page 16: ...front or rear brake is dangerous and can cause skidding and loss of control Apply both the brakes together and with great care on a wet road or other slippery surfaces Any abrupt braking on slippery...

Page 17: ...re Blow by gas is returned to the combustion chamber through the air cleaner and the fuel system Evaporative Emission Control System TVS NTORQ 125 is equipped with an evaporative emission control syst...

Page 18: ...ring to special information KNOWYOURTVS NTORQ 125 The frame serial number is stamped on the frame at the rear end below the seat assembly Open the seat assembly to read the frame number The engine ser...

Page 19: ...lever 5 Throttle grip 6 Head lamp switch 7 Electric starter switch 8 Ignition cum steering lock 9 Bag hook front 10 Horn switch 11 Turn signal lamp switch 12 Left hand brake lever SBS 13 Rear view mi...

Page 20: ...diagnostic cycle once upon activation 3 LOCK position TVS NTORQ 125 steering can be locked in both left and right directions Turn the handlebar to the left or right Press the key IN and rotate it to...

Page 21: ...in use Always lock the steering while parking for safety Caution Insert the key into the lock and press the key IN and turn it to OFF or ON position to unlock the steering 1 Economy and power indicato...

Page 22: ...ds approximately the power mode indicator blinks and informs you that the fuel is getting wasted and the engine needs to be switched OFF to save the fuel Note 5 Low fuel indication The low fuel indica...

Page 23: ...various modes like Street mode Sport mode Ride stats mode etc Set button is used to Set or Erase the stored value in various modes The set button is also used to find the estimated time of arrival and...

Page 24: ...n Long Press 5 secs MODE Button Long Press 5 secs MODE Button On riding condition of the vehicle only street mode and sport mode will be displayed in the instrument cluster All other modes can be acce...

Page 25: ...1d Speedometer 1e Engine temperature gauge 1f Helmet icon 1g Low battery indicator 1h Service reminder 1j Trip A B and F 1b 1a 1j 1h 1g 1f 1e 1d 1c 1a Odometer Odometer registers the total distance co...

Page 26: ...l be displayed at alpha numeric display and TRIP F meter starts counting from 0 0 km as explained in page no 16 Fuel level shown is only for reference purpose and users are not encouraged to calculate...

Page 27: ...get it rectified 1f Helmet icon With every ignition ON Helmet icon blinks for 10 seconds on the left side of the instrument cluster to remind the rider to wear a helmet 1g Low battery indicator An ic...

Page 28: ...ndication is ON and starts counting from 0 0 km If the fuel level remains in minimum safe reserve level the reading will be saved even after the ignition OFF The TRIP F meter stops counting and gets c...

Page 29: ...the vehicle speed crosses 2 km h the lap distance counter starts counting distance automatically and stops when the speed goes below 2 km h If the speed increases again the counter continues the dista...

Page 30: ...reduces below 2 km h Note 2c Shortest time indicator Shortest time indicator records the minimum time taken to reach 60 km h from start The timer starts once the vehicle speed crosses 2 km h and the t...

Page 31: ...rtest time Previous race shortest time is the shortest time taken to reach 0 to 60 km h in the last lap If there are more than one record in the same lap the best value will be displayed 3 1e Previous...

Page 32: ...since the time of vehicle purchase or since last reset 3 2d Best lap distance Best lap distance is the total distance covered by the vehicle corresponding to the best ever average speed 3 2e Best lap...

Page 33: ...te digits starts blinking Now press the Set button to increase the minutes while minute digits are blinking Once again press the Mode button so the minutes of the clock is set and the hours format AM...

Page 34: ...ystem it is essential to maintain the brake system in good condition Adjust the brakes system at regular intervals for the proper working of SBS Warning Warning 3 Left hand brake lever SBS brake lever...

Page 35: ...eam or press it towards to operate head lamp low beam TVS NTORQ 125 has a combined switch for head lamp high low beam and pass by To operate the pass by keep the switch in low beam position press gent...

Page 36: ...educes to 50 on switching on the head lamp 4 Electric starter switch Press the starter switch to start the engine electrically along with the application of either front or rear brake 5 Engine kill sw...

Page 37: ...he rear end of the vehicle below the pillion holder To open the fuel tank cap insert the control key into the seat cum fuel tank cap lock and turn it in anti clockwise direction The fuel tank cap open...

Page 38: ...the tank neck while refueling Whenever refueling fill upto the bottom of neck portion insert level of the fuel tank Filling above the neck may result in improper breathing of fuel tank and seepage of...

Page 39: ...rk the vehicle on a flat firm surface Caution Always release the side stand to its full up position before moving the vehicle Warning Mandatory accessory will be charged extra Side stand can be operat...

Page 40: ...TOOL KIT AND FIRST AID KIT To assist you in performing certain aspects of periodic maintenance and emergency repairs a tool kit is supplied along with the vehicle and it is located below the seat bas...

Page 41: ...t is recommended to use the tool kit in case of any emergency only It is always advisable to take your vehicle to TVS Motor Company Authorised Main Dealer Authorised Dealer Caution Operating the TVS N...

Page 42: ...ity box Do not keep heat sensitive items inside as it may get hot on long rides Do not keep valuable items inside the utility box when leaving the vehicle unattended Caution HELMET HOOKS Two helmet ho...

Page 43: ...nce it is free Care should be taken not to attach the luggage which hangs out of your scooter Please note that the luggage attached to your scooter should not interfere your feet movement Caution A Si...

Page 44: ...No cracks or cuts Battery Proper working of electric starter horn fuel gauge pass by brake lamp and turn signal lamps Battery voltage page no 41 Lighting Proper working of head lamp high low beam DRL...

Page 45: ...Do not apply brake while turning cornering Warning Warning Do not keep the engine in idling rpm for long and do not open excessive throttle when the vehicle is on side stand or off stand with brakes...

Page 46: ...ressed air from inside every 3000 kms Replace the filters incase found any abnormalities Engine oil andTransmission oil Dirty or less engine oil increases the friction between various parts of the eng...

Page 47: ...e pressure regularly weekly and inflate it to the recommended pressure refer page no 50 Never use tyres which are worn beyond the permissible limit Wheel freeness Inspect and ensure the wheel freeness...

Page 48: ...t the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer Authorised Dealer Periodic inspections may reveal one or more parts that may need replacement W...

Page 49: ...I DR I DR Drain oil if necessary CVT filter element1 I C I C Replace every 12000 km Tappet clearance I A I A I A Adjust if required Drive belt and CVT rollers Replace every 24000 km Cover variator3 I...

Page 50: ...km Front fork oil Replace every 24000 km All fasteners I TI I TI I TI I TI I TI All bulbs horn and switches I I I I I Inspect for proper functioning Head lamp beam I A I A I A I A I A Battery voltage5...

Page 51: ...control system I I I I I Check for intactness of hoses and canister Fuel tank assembly I C I C I C I C I C Centre side stand pivot L L L L L Lubricate using TRU4 oil Kick starter pedal pivot L L L L...

Page 52: ...se of disassembly SAE 10W30 API SL JASO MB Transmission oil 120 ml during regular service do do 130 ml incase of disassembly Front fork oil 91 1 cc leg IOC HPCL Gabriel front fork fluid Grease Bharat...

Page 53: ...nance free battery is fitted on your vehicle it is not necessary to top up with the distilled water But to ensure the battery performance and long life follow the steps given below 1 Check the battery...

Page 54: ...damage the battery and the recharging system Always connect the positive then negative to avoid sparking Caution FUSE Non working of electrical systems may be due to safety fuse failure Short circuit...

Page 55: ...ithout fuse This may result in overheating of electrical items wiring and may result in fire of vehicle Do not use fuse of higher amperage than specified for the safety of electrical system Caution SP...

Page 56: ...plug Using the spark plug spanner remove the spark plug A spark plug with heavy carbon deposits will not produce strong sparks Hence only if necessary clean the carbon deposits from the spark plug wi...

Page 57: ...marks of the gauge shown in the figure 5 If the oil is less than the minimum level add TVS TRU4 SKUUTA oil SAE 10W30 API SL JASO MB upto the maximum level mark 6 Wipe out the oil traces with a clean...

Page 58: ...il flow top up with TVS TRU4 SKUUTA oil SAE 10W30 API SL JASO MB till the oil just starts to flow out from the oil level hole 6 Wipe out the oil traces with a clean cloth to prevent dust accumulation...

Page 59: ...ed as I in clockwise direction for reducing the free play or in anti clockwise direction for increasing the free play 4 After obtaining the necessary free play inspect for the clearance between the bu...

Page 60: ...djuster nut top if any clearance is observed in between the bullet bottom 5 and the slot bottom 6 marked as I as shown then turn the adjuster nut 2 in anti clockwise until there is no clearance 7 Once...

Page 61: ...wheel end to obtain the correct play 4 Turn the adjuster nut in clockwise direction for reducing free play or in anti clockwise direction for increasing the free play 10 15 mm Check front brake and r...

Page 62: ...frequently Insufficient air pressure in the tyres not only hasten tyre wear but also seriously affects the stability of the vehicle Under inflated tyres make smooth cornering difficult and over inflat...

Page 63: ...lways to attend a puncture Even though it there is need of tyre removal it is strongly recommended to use a tyre removal fitment machine If at all tyre levers needs to be used the levers should be fre...

Page 64: ...l from the wheel and take out the wheel 5 Reverse the procedure for reassembling While reassembling ensure to locate the lug on fork leg L to the slot in the brake panel REAR WHEEL REMOVAL AND REASSEM...

Page 65: ...freezing temperatures 6 Place a suitable support at the bottom of the foot board so that both the tyres are off the ground This will ensure better tyre life 7 Cover up the vehicle completely with a cl...

Page 66: ...JASO MB and check the oil level at the oil level screw 5 Lubricate the parts as instructed in the periodic maintenance schedule 6 Fill up fresh petrol in the fuel tank 7 Check and inflate the tyres t...

Page 67: ...f all bolts and nuts with correct torque value 2 Fitness of tyres tyre pressure tread depth 3 All bulbs indicators and horn functioning 4 Smooth functioning of all cables and their free play 5 Smoothn...

Page 68: ...ce the affected parts will be final In the event of replacement of parts the Company also reserves the right to use parts of the same brand as the affected parts or any other brand which is used by th...

Page 69: ...produces to such Authorised Main Dealer Authorised Dealer the Service Handbook for the concerned vehicle for verification of relevant details 8 This is the only warranty given by the Company for theT...

Page 70: ...Rubber rexine plastic items All hoses pipes and plastic aesthetics Proprietary Items Battery tyres and tubes the warranty terms are subject to our agreement with proprietary OEM Parts of the vehicle g...

Page 71: ...vice including scheduled paid service is not availed when it falls due at TVS Motor Company Authorised Main Dealer Authorised Dealer Vehicles sold or transferred by original retail purchaser Vehicles...

Page 72: ...r pay service record sheet of Service Handbook for your record and reference Periodic maintenance always helps good performance of an automobile and our services are planned to keep your TVS NTORQ 125...

Page 73: ...0 5 5500 rpm Maximum speed 94 km h Engine idling rpm 1500 100 rpm Starting system Electric starter kick starter Emission norms BSVI TRANSMISSION Clutch Dry Centrifugal clutch Primary transmission CVT...

Page 74: ...HAMPION RG8MC4 Spark plug gap 0 9 to 1 0 mm 1 0 to 1 1 mm Battery type 12V 4Ah Maintenance free battery Generator Fly wheel magneto 12V 130W Head lamp with DRL Halogen HS1 12V 35 35W DRL Position lamp...

Page 75: ...ng 930ml after disassembly Transmission oil capacity 120 ml after draining 130ml after disassembly Front fork oil grade Gabriel Premium front fork oil Front fork oil capacity 91 1 cc per leg The fuel...

Page 76: ...64 Facility available at selected Dealerships only Terms and conditions apply EXPRESS SERVICE Get your vehicle serviced in 1 hour at no additional cost Contact your nearest Dealership for details...

Page 77: ...s apply Busy Life Easy Servicing Now service your bike anywhere anytime Service the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenience...

Page 78: ...rvice the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenience charges Contact your nearest Dealership for details Facility available at...

Page 79: ...place without a valid policy of insurance issued by an authorised insurer Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act To assist our Customers on their in...

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