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Tuthill FILL-RITE FR1200, Installation And Operation Manual, Page: 20 / 22

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Tuthill FILL-RITE FR1200 Installation And Operation Manual Download Page 20

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20

     |    H-SERIES FUEL TRANSFER PUMPS

INSTALLATION AND OPERATION MANUAL

Accessory

Series

Outlet Size

Notes

3/4"

1"

Nozzle

Manual

FRHMAN075S

FRHMN1005

Gasoline/Diesel

Automatic

Hi-Flow

N075UAU10

N100DAU12

Red Boot

N075DAU10

N100DAU12G

Green Boot

Arctic

FRNA075DAU10

FRNA100DAU00

Cold Weather (-40˚F/˚C)

Ultra Hi-Flow

N100DAU13

Red Boot

N100DAU13G

Green Boot

N100DAU13Y

Yellow Boot

Hose

12', UL Rated

700F3135

300F7773

Gasoline, Diesel, 

Kerosene, and 

Petroleum Oils 

compatible

12'

FRH07512

FRH10012

14'

FRH07514

FRH10014

20'

FRH07520

FRH10020

Meter

Mechanical

800

807CMK

Gallons

807CLMK

Liters

900

901CMK4200

Gallons

901CLMK4200

Liters

Digital

900

900CD

Programmable

900CDP

Programmable with 

Integral Pulsar

TT

TT10AB

BSPP, Aluminum

TT10ABC

BSPP, Nickel-Plated

TT10AN

NPT, Aluminum

TT10ANC

NPT, Nickel-Plated

Swivel

Multi-Plane

S075H1314

S100H1315

360˚ Rotation

Filter

Heads

1200KTG9075 (F18 Filters)

700ACCF7017 (F40 Filters)

Gasoline/Diesel 

compatible

Particulate

F1810PMO (10 Micron/18GPM)

F4010PM0 (10 Micron/40GPM)

F4030PM0 (30 Micron/40GPM)

Hydrosorb

F1810HMO (10 Micron/18GPM)

Accessories 

(continued)

 

Summary of Contents for FILL-RITE FR1200

Page 1: ...MADE IN USA H SERIES FUEL TRANSFER PUMPS FR1200 FR2400 FR4200 FR4400 FR600 SD1200 SD600 Installation and Operation Manual ...

Page 2: ...umber and purchase date of your fuel transfer pump Protect yourself as well as those around you by observing all safety instructions and adhering to all danger warning and caution symbols Please register your Fill Rite product via info tuthill com product_registration IMPORTANT RETURN POLICY Please do not return this product to the store For all warranty and product questions please contact Tuthil...

Page 3: ... from 20 to 34 inches in length allowing for universal installation on a multitude of tank sizes and shapes Not included with SD models Intake Strainer Safeguard Protects the pump by blocking particles created by contamination Certifications UL cUL Symbols and Definitions Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation whi...

Page 4: ...static wire conductive hose when pumping flammable liquid Improper mechanical installation or use can result in serious injury or death Never smoke around or near a fuel tank or transfer pump Open flames or a spark when pumping a flammable liquid will result in a fire Improper electrical wiring or installation will result in serious injury or death Threaded pipe joints and connections must be seal...

Page 5: ...an integral bypass valve to recirculate the fluid when the pump is operating with the nozzle closed Diagram 2 1 2 Min 1 2 Min Stationary Tank For stationary fuel tanks the pump mounts to the tank bung by way of the pump inlet flange Given the different sizes of stationary fuel tanks a custom suction or inlet pipe may be necessary We recommend 1 NPT black iron pipe that is extended to a length of a...

Page 6: ...5 screws and locate wires DC Voltage 2 wires Black and Red AC Voltage 3 wires Black White and Green which is attached to internal ground screw Ensure that gasket remains in place upon re attachment of junction box Step 6 Feed wires from power source through NPT opening into junction box For DC models use the black cable connector For AC models attach conduit directly to NPT opening Step 7 Nozzle b...

Page 7: ...ed for 24V DC Regardless of how supply line power is provided i e via a battery or hard line Tuthill requires the circuit contain a fuse to prevent against electrical shorts For 12V DC a 30 amp fuse is necessary while for the 24V DC circuit a 20 amp fuse Voltage drop in wiring varies depending on the distance from the battery to the pump and the gauge of the wire used If the distance is greater th...

Page 8: ...between the frame and the junction box see Step 6 diagram on Page 6 12 AWG cable not supplied with pump only models ATTACH GROUND WIRE TO VEHICLE BODY NPT CONDUIT HOLE THREADED 2 T 25 TORX SCREWS EXTERNAL GREEN GROUND SCREW JUNCTION BOX GASKET JUNCTION BOX CAP CAN BE ROTATED 180 EARTH GROUND SYMBOL Diagram 3 Diagram 4 Mobile Tank Wiring to a Vehicle Electrical System 1 Before electrical installati...

Page 9: ...f the wiring from the power source to the pump is greater than 18 refer to the applicable Electrical Code national international or local to ensure the wire is of the correct size for the application Negative Ground System Common This electrical system is common within most vehicles utilizing a 12V DC power source In this instance the positive battery terminal supplies power to all devices such as...

Page 10: ...dous locations Class I Division 1 It is highly recommended that any repairs be done by an authorized distributor to avoid voiding the warranty It is very important to maintain the explosion proof integrity of the motor and system components Electrical wiring should be performed ONLY by a licensed electrician in compliance with local state and national electrical codes NEC ANSI NFPA 70 NFPA30 and N...

Page 11: ...Be certain to properly insulate the connections with the appropriate wire nuts or other connectors Note the ground wire MUST be connected Ground wire connection is inside the junction box Diagram 6b 4 Fold the wires back into the junction box and replace the cover making sure the cover gasket is in place 115V AC Pump Junction Box FR SD600 Series AC Fuel Transfer Pumps 115V AC Wiring Diagram for FR...

Page 12: ...h or serious injury Troubleshooting The following troubleshooting guide is provided to offer basic diagnostic assistance in the event you encounter abnormal service from your Fill Rite fuel transfer pump If you have questions please feel free to contact Tuthill Customer Service at 1 800 634 2695 M F 8am 6pm EST EDT or by email at fillritesales tuthill com Please disconnect all power supply sources...

Page 13: ... Tuthill Customer Service at 1 800 634 2695 M F 8am 6pm EST EDT Motor stalls fuse blows thermal protector trips repeatedly Bypass valve sticking Remove and inspect valve must move freely and be free of debris Low voltage Check incoming supply line voltage Excessive rotor or vane wear Check rotor and vanes for excessive wear or damage Debris in pump cavity Clean debris from pump cavity Motor overhe...

Page 14: ...0 13 20 15 13 Bypass Pressure 16 PSI Minimum Dry Vac 5 IN HG At Sea Level 70 F 21 1 C Suction Lift 8 Maximum Outlet Head 37 Maximum Inlet 1 NPT Outlet 3 4 NPT 1 NPT 3 4 NPT 1 NPT 3 4 NPT Mount 2 NPT Inlet Bung Warranty Limited Lifetime Warranty 1 Year Limited Lifetime Warranty 1 Year Product Parts Product Materials Pump Housing Cast Iron Rotor Powdered Iron Vane Sintered Bronze Strainer Mesh Stain...

Page 15: ... H SERIES FUEL TRANSFER PUMPS INSTALLATION AND OPERATION MANUAL FR4200 Dimensions displayed in inches 3 4 4 3 2 5 8 4 13 0 11 1 4 2 8 4 2 5 4 3 11 8 13 7 FR1200 FR2400 FR4400 FR600 SD1200 and SD600 Dimensions displayed in inches ...

Page 16: ...07CL FR4204H Pump Only Model 12V DC 1 FR4210H Manual 12 Metal Telescoping 20 34 12 AWG at 18 FR4210HARC Auto Arctic 20 Swivel FR4210HB Ultra Hi Flow 12 FR4210HD Auto Diesel 12 FR4210HDS Auto Diesel 12 Swivel FR4210HBFQ Ultra Hi Flow 18 10 AWG at 25 with clamps Filter FR4210HN 12 AWG at 18 FR4211H Manual 12 901C FR4211HL Manual 12 901CL FR4211HLN 901CL FR4211HN 901C FR4219H Manual 12 TT10AN FR4406H...

Page 17: ...fillrite com tuthill com 17 H SERIES FUEL TRANSFER PUMPS INSTALLATION AND OPERATION MANUAL 1200 Series Performance Curve 2400 Series Performance Curve ...

Page 18: ...fillrite com tuthill com 18 H SERIES FUEL TRANSFER PUMPS INSTALLATION AND OPERATION MANUAL 4200 Series Performance Curve 4400 Series Performance Curve ...

Page 19: ...m 19 H SERIES FUEL TRANSFER PUMPS INSTALLATION AND OPERATION MANUAL 600 Series Performance Curve METER STRAIGHT PIPE FILTER HEAD STREET ELBOW NOZZLE FILTER HOSE STRAIGHT PIPE SWIVEL Proper Accessory Configuration Accessories ...

Page 20: ...erosene and Petroleum Oils compatible 12 FRH07512 FRH10012 14 FRH07514 FRH10014 20 FRH07520 FRH10020 Meter Mechanical 800 807CMK Gallons 807CLMK Liters 900 901CMK4200 Gallons 901CLMK4200 Liters Digital 900 900CD Programmable 900CDP Programmable with Integral Pulsar TT TT10AB BSPP Aluminum TT10ABC BSPP Nickel Plated TT10AN NPT Aluminum TT10ANC NPT Nickel Plated Swivel Multi Plane S075H1314 S100H131...

Page 21: ...ction Cover Kit Junction cover seal fasteners 4 KIT120SL Seal Kit O ring shaft seals retainer clip 5 KIT120BV Bypass Service Kit Bypass valve valve spring bypass cap O ring seal 6 KIT120NB Nozzle Boot Kit Nozzle boot attaching hardware 7 KIT120BG Inlet Flange Kit Inlet flange bung attaching hardware inlet seal screen 8 KIT120SG Inlet Gasket and Screen Gasket for inlet bung and screen 9 KIT120SWH S...

Page 22: ...ins affixed to the pump at all times Safety Testing Approvals The Fill Rite line of pumps have been safety tested for regulatory compliance This product family is approved by Underwriters Laboratories UL Tuthill Corporation 8825 Aviation Drive Fort Wayne Indiana 46809 USA P 800 634 2695 01 260 747 7524 F 800 866 4681 tuthill com fillrite com sotera com ...

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