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Manual 2017 Rev C p/n 2017

37

08

Disassembly and Reassembly

MODEL

CHANGE

SHIM

CHANGE

2000

1

1

3000/4000/5000

1

1

6000

1

1.5

7000

1

1.8

OTE:

N

Both the drive and driven gears can be
shimmed.

Lubrication, Final Assembly and
Mounting

1. Apply a bead of a high-quality RTV silicone

sealant to the inner surface of the gear end
cover that mates to the gear end plate. Install
the gear end cover with cap screws and tighten
evenly.

2. Fill both end covers with oil.

See Lubrication

on page 15

for the

¿

lling procedure, and see

Recommended Lubricants on page 42

for

recommended lubricants.

3. To make sure the blower has not been

distorted during mounting in the installation,
turn the lobes by hand to make sure they are
not making contact before connecting to the
driver.

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Summary of Contents for 2002

Page 1: ... Splash Lubrication Air Service OPERATOR S MANUAL Manual 2017 Rev C p n 2017 Tuthill Vacuum Blower Systems www tuthillvacuumblower com 800 825 6937 WARNING Do Not Operate Before Reading Manual Operator s Manual Tuthill CP Series Rotary Positive Displacement Blower Copyright 2018 Tuthill Vacuum Blower Systems All rights reserved 3roduct inIormation and speci cations subMect to change ...

Page 2: ...speci cations to explain and or exemplify a product service or maintenance improvement may be changed at any time without notice Rights Reserved Statement No part of this publication may be reproduced or used in any form by any means graphic electronic or mechanical including photocopying recording taping or information storage and retrieval systems without the written permission of Tuthill Vacuum...

Page 3: ...of Manual 1 Conventions and Data Plate 2 Graphic Conventions in this Manual 2 Data Plate 3 Lifting 5 Description 6 Flow by Direction and Rotation 7 Speciﬁcations 8 Installation 11 General 11 Location 13 Foundation 13 Blower Air Intake 13 Soft Foot 14 Safety 14 Lubrication 15 Filling Procedure 16 ...

Page 4: ...ds Associated With Hazardous Process Fluids 18 Blockage or Restriction 18 Motor Drives 19 Direct Coupled 19 V Belts 19 Setting V Belt Tension 20 V Belt Troubleshooting 21 Motor and Electrical Connections 22 Operation 23 General 23 Start Up Checklist 24 Stopping 25 Recommended Shutdown Procedure to Minimize Risk of Freezing or Corrosion 26 Maintenance 27 General 27 Regular Maintenance 27 Spare Part...

Page 5: ...ecommended Lubricants 42 Recommended Lubricants for Rotary Blowers and Vacuum Boosters 42 Special Tool Drawings 44 Parts List 46 Cutaway Drawing for Grease Lubrication Air Service 46 Parts List for Model CP Series Grease Lubrication Air Service 47 Cutaway Drawing for Splash Lubrication Air Service 48 Parts List for Model CP Series Splash Lubrication Air Service 49 Declaration of Incorporation 51 W...

Page 6: ...Manual 2017 Rev C p n 2017 iv Table of Contents ...

Page 7: ...if properly installed and maintained will provide many years of reliable service Read and follow every step of these instructions when installing and maintaining the blower OTE N Record the blower model and serial numbers of the machine in the OPERATING DATA form on the inside back cover of this manual Use this identi cation on any replacement part orders or if service or application assistance is...

Page 8: ...t if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation that if not avoided could result in minor or moderate injury Indicates a situation that can cause damage to the engine personal property and or the environment or cause the equipment to operate improperly OTE N Indicates a procedure practice or condition that should be followed in order for the equipme...

Page 9: ...West Kearney Street Springfield Missouri USA 65803 YEAR MAWP MAX RPM Figure 2 1 General Operation and Symbols on Data Plate The following information is contained on the data plate WARNING Keep body and clothing away from machine During operation keep body and clothing away from inlet and outlet of the blower WARNING Do not operate without guards in place CAUTION Hearing protection is required whi...

Page 10: ... Plate MODEL NUMBER The speci c model of the blower SERIAL NUMBER Unique to each blower YEAR Year of manufacture MAWP Maximum Allowable Working Pressure The standard MAWP is per Table 4 2 Maximum Operating Limits on page 9 The MAWP shall not be exceeded ...

Page 11: ...er must be handled using an appropriate device such as a fork truck or appropriate lifting device See Table 4 1 on page 8 for approximate weights Care should be taken to assure blower does not over turn during handling and installation LIFTING 03 ...

Page 12: ...ge piping Compression occurs not internal to the blower but by the amount of restriction either downstream of the blower discharge port or upstream of the blower inlet port Figure 4 1 illustrates the air movement within the machine In addition the machine can operate in either direction Never attempt to control capacity by means of a throttle valve in the intake or discharge piping This will incre...

Page 13: ...rientation in inlet and discharge INTAKE INTAKE DISCHARGE INTAKE DISCHARGE HORIZONTAL FLOW VERTICAL FLOW DISCHARGE INTAKE DISCHARGE INTAKE DISCHARGE RIGHT DRIVE CW ROTATION LEFT DRIVE CW ROTATION LEFT DRIVE CCW ROTATION RIGHT DRIVE CCW ROTATION TOP DRIVE CW ROTATION TOP DRIVE CCW ROTATION BOTTOM DRIVE CW ROTATION BOTTOM DRIVE CCW ROTATION DISCHARGE INTAKE INTAKE INTAKE DISCHARGE DISCHARGE Figure 4...

Page 14: ...L 2 5 in 64 mm 2 850 152 lb 69 kg 5006 18 3 oz 541 mL 10 2 oz 302 mL 7 1 oz 210 mL 5 4 oz 160 mL 4 in 102 mm 2 850 185 lb 84 kg 5009 18 3 oz 541 mL 10 2 oz 302 mL 7 1 oz 210 mL 5 4 oz 160 mL 4 in 102 mm 2 850 222 lb 101 kg 6005 25 5 oz 754 mL 18 0 oz 532 mL 16 9 oz 500 mL 9 0 oz 266 mL 3 in 76 mm 2 350 250 lb 113 kg 6008 25 5 oz 754 mL 18 0 oz 532 mL 16 9 oz 500 mL 9 0 oz 266 mL 5 in 127 mm 2 350 ...

Page 15: ... psi 483 mbar 15 inch Hg 508 mbar 170 F 94 C 15 psi 1 034 bar 5003 2 850 15 psi 1 034 mbar 16 inch Hg 542 mbar 195 F 108 C 17 psi 1 172 bar 5006 2 850 15 psi 1 034 mbar 16 inch Hg 542 mbar 195 F 108 C 15 psi 1 034 bar 5009 2 850 7 psi 483 mbar 15 inch Hg 508 mbar 160 F 89 C 15 psi 1 034 bar 6005 2 350 18 psi 1 241 mbar 16 inch Hg 542 mbar 250 F 139 C 18 psi 1 241 bar 6008 2 350 14 psi 965 mbar 16 ...

Page 16: ...ed within certain approved limiting conditions The manufacturer s warranty is of course also contingent on such operation Maximum limits for pressure temperature and speed are speci ed in Table 4 2 on page 9 for various blower sizes when operated under the standard atmospheric conditions Do not exceed any of these limits Specially ordered blowers with nonstandard construction or with rotor end cle...

Page 17: ...e required Even with inlet and outlet silencers hearing protection will be required WARNING Customers are warned to provide adequate protection warning and safety equipment necessary to protect personnel against hazards in the installation and operation of this equipment in the system or facility WARNING The standard MAWP is per Table 4 2 The MAWP shall not be exceeded unless speci c factory testi...

Page 18: ... using shims as necessary at bolting points to prevent warping the assembly Transmission of small operating vibrations to a support structure may be objectionable in some applications Use of vibration isolators or vibration absorbing materials can be effective in overcoming this transmission To avoid causing distortion apply the treatment under the common motor blower base or mounting plate rather...

Page 19: ...nuisance overload or temperature shutdowns An unprotected outdoor installation is satisfactory only when correct lubrication for the expected temperatures is provided as per Recommended Lubricants on page 42 Foundation The blower does not need a special foundation However it does require a solid level Àoor and adequate frame support Bolt the blower system to the Àoor and seal any cracks Blower Air...

Page 20: ...at 12 o clock position 5 Loosen the bolt on that foot Observe indicator travel and add shims as needed to reduce spring to less than 0 002 in 0 05 mm Repeat steps 4 and 5 on the remaining feet SAFETY Tuthill Vacuum Blower Systems recommends the use of relief valves to protect against excessive pressure or vacuum conditions Test these valves at initial start up to be sure they are properly adjusted...

Page 21: ...the proper level before operation Shaft bearings at the gear end of the blower are splash lubricated by one or both gears dipping into an oil reservoir formed in the gear end plate and cover Shaft bearings at the drive end of the blower are lubricated by a slinger assembly dipping into an oil reservoir Before starting the blower ll the oil sumps as described in Filling Procedure on page 16 Add oil...

Page 22: ...void the product warranty Filling Procedure See Figure 5 3 See Recommended Lubricants on page 42 for suggested lubricants and grease 1 Remove the ll plugs or breathers from both gear end and drive end plates 2 Slowly pour oil through the ll until oil appears in the oil sight glass Bring the oil level to the center of the sight glass 3 Verify oil level is at proper level in both gear end and drive ...

Page 23: ...s or in a rest volume of lubricant While reducing the friction the lubricant is also going through a shearing process and the molecular structure is broken down The result is that the lubricant will begin to thicken because of the shorter molecular chains and the drop out of additive packages The thickened lubricant will cause more drag increasing the friction and heat and further degrading the lu...

Page 24: ...s for the rst 50 hours of use until the system is clean Clean the screen after 3 hours of operation and completely discard it once the system is clean as it will eventually deteriorate and small pieces going into the blower can cause serious damage A horizontal or vertical airÀow piping con guration is easily achieved by rearranging the mounting feet position Hazards Associated With Hazardous Proc...

Page 25: ...motor shafts Make sure the face is accurately in line to minimize belt wear Adjust the belt tension to the manufacturer s speci cations using a belt tension tester Check new belts for proper tension after 24 hours of run time When manufacturer data is not available industry guidelines recommend 1 64 in deÀection for each inch of span 0 157 mm deÀection per centimeter of span at 8 10 lb 3 6 4 5 kg ...

Page 26: ...mental factors and quality of the belts installed may contribute to decreased belt life Such factors can cause wear of the belts beyond the ability of the tensioning system to compensate As such it is recommended to check belt tension monthly and make any manual adjustments found necessary 1 Turn off and lock out power 2 Remove the belt guard fasteners if equipped 3 Remove the belt guard 4 Check a...

Page 27: ...e grooves Replace sheaves Excessive belt vibration Check drive design Check equipment for solid mounting Consider use of banded belts Mismatched belts New belts installed with old belts Replace belts in matched sets only Breakage of belt s Shock loads Apply proper tension recheck drive Heavy starting loads Apply proper tension recheck drive Use compensator starting Belt pried over sheaves Replace ...

Page 28: ...ns are performed per IEC 60204 1 this includes overcurrent protection Wire the motor and other electrical devices such as solenoid valves and temperature switch to the proper voltage and amperage as indicated on the nameplate of the component being wired Turn the blower by hand after wiring is completed to determine that there are no obstructions and that the blower turns freely Then momentarily s...

Page 29: ...ihood of dif culties Use the following checklist as a guide but consider any other special conditions in your installation 1 Be certain no bolts rags or dirt have been left in blower 2 Be certain that inlet piping is free of debris If an open outdoor air intake is used be sure the opening is clean and protected by an inlet lter This also applies to indoor use 3 If installation is not recent check ...

Page 30: ...larly important if the blower is part of a process system where conditions may vary At the rst opportunity stop the blower and clean or remove the inlet lter Also recheck leveling coupling alignment or belt tension and mounting bolts for tightness START UP CHECKLIST It is recommended that these start up procedures be followed in sequence and checked off in the boxes provided in any of the followin...

Page 31: ...d toxic gases Consult the factory for support WARNING Physical harm may occur if human body parts are in contact or exposed to the process vacuum Assure that all connections are protected from human contact WARNING If rated vacuum or pressure levels are exceeded process Àuids will migrate to other parts of the blower and system CAUTION Do not touch hot surfaces Do not touch the blower while it is ...

Page 32: ...ad allowing the blower to heat within safe limits The heat generated by the blower will quickly evaporate residual moisture 2 For carpet cleaning applications after the work is completed allow the blower to run 3 5 minutes with the suction hose and wand attached The suction hose and wand will provide enough load to the blower to evaporate the moisture quickly 3 For extended shutdown inject a small...

Page 33: ...ing routine maintenance inspect and assure that guards are in place and secure Pay special attention to lubrication of timing gears and bearings according to the information in Lubrication on page 15 When a blower is taken out of service it may require internal protection against rusting or corrosion The need for such protection must be a matter of judgment based on existing conditions as well as ...

Page 34: ...ct the nearest Tuthill Vacuum Blower Systems service representative When ordering parts supply the blower nameplate information as well as the item number and parts description as per the parts lists and assembly drawings Repair kits are available for all models These kits contain all the seals bearings O rings locks and special retaining screws necessary for an overhaul For convenience when order...

Page 35: ...he drive shaft 5 Spray all exposed surfaces including the inlet and discharge Àanges with rust preventative 6 Seal the inlet discharge and vent openings It is not recommended that the blower be set in place piped to the system and allowed to remain idle for a prolonged amount of time If any component is left open to the atmosphere the rust preventative will escape and lose its effectiveness 7 Duri...

Page 36: ...s deemed necessary at any point of inspection appropriate instruction is given to achieve 1 Remove the oil drain plugs in the bottom of the end covers and drain the oil 2 Remove eight cap screws and remove the gear cover OTE N It may be necessary to tap the sides with a mallet or wooden block to break the seal joint Gears are not exposed for visual inspection prior to disassembly Inspect the gears...

Page 37: ...with Jaw Puller or Bar Puller 7 Remove the drive gear using a bar puller or jaw puller see Figure 8 4 Figure 8 4 Pulling Driven Gear with Bar Puller OTE N If the unit becomes locked up switch gears 8 Remove the shim and spacer and note from which shaft the shim is removed 9 Turn the blower around and remove the 8 cap screws securing the drive end cover 10 Remove the cover 11 Loosen the set screws ...

Page 38: ... 14 Press the rotors out of the free non drive end plate in press if available If press is not available support the end plate and rotors in the housing Block up the housing and use a soft mallet to drive the rotors out see Figure 8 8 A jaw type puller can also be used Figure 8 8 Driving Rotors Out Using Soft Mallet 15 Using a tube or round bar of a slightly smaller diameter than the shaft clearan...

Page 39: ...ant on the outside diameter of the new seals and press them into the end plate using a tool that will bear on the outer edge of the seal The spring side of the seal should be facing you Apply a thin coat of grease to the seal lip See Special Tool Drawings on page 44 for drawings and dimensions of the seal and bearing pressing tools Using the drive end plate as a xture support the plate high enough...

Page 40: ... Keyway Positions 1 Place end plate on rotors 2 Apply a thin coat of lubricant on the rotor shafts and the inner race of the bearings Tap the bearings into place using a tube with a Àanged end that will contact both the inner and outer bearing races see Figure 8 11 3 Install bearing retainers to both bearings 4 Check clearances between the end of the rotors and the face of the end plate See Assemb...

Page 41: ...n housing and position housing over the rotors and fasten with cap screws Check drive end clearance see Figure 8 13 A depth mic can be used 10 Press seals into drive endplate 11 Set on drive end plate and fasten with cap screws 12 Lubricate shafts and bearings Install the ball bearing on the driven rotor and the roller bearing on the input shaft Install oil slingers to appropriate rotors OTE N Oil...

Page 42: ...Clearances 2 Changing the shim thickness will change the rotor lobe clearance 3 To determine the amount of shim to add or remove subtract the smaller value from the larger value EXAMPLE Referring to Figure 8 15 check the clearance at AA right hand reading and BB left hand reading If the AA reading is 0 009 in 0 23 mm and the BB reading 0 003 in 0 08 mm adjust by removing 0 006 in 0 15 mm shims fro...

Page 43: ...ealant to the inner surface of the gear end cover that mates to the gear end plate Install the gear end cover with cap screws and tighten evenly 2 Fill both end covers with oil See Lubrication on page 15 for the lling procedure and see Recommended Lubricants on page 42 for recommended lubricants 3 To make sure the blower has not been distorted during mounting in the installation turn the lobes by ...

Page 44: ... dirty oil See Lubrication on page 15 Excessive belt tension Check belt manufacturer s speci cations for tension and adjust accordingly Coupling misalignment Check carefully Re align if necessary Lack of volume Slipping belts Check belt manufacturer s speci cations for tension and adjust accordingly Worn lobe clearances Check for proper clearances See Assembly Clearances on page 40 Speed too low I...

Page 45: ...bly Clearances on page 40 Case or frame distortion Check mounting and pipe strain Excessive operating pressure Reduce pressure differential Excessive operating temperature Reduce pressure differential or reduce inlet temperature Vibration Belt or coupling misalignment Check carefully Re align if necessary Lobes rubbing Check cylinder for hot spots and then check for lobe contact at these points Co...

Page 46: ...n 0 30 0 41 mm 0 003 0 006 in 0 08 0 15 mm 0 005 0 008 in 0 13 0 20 mm 5003 0 004 0 009 in 0 10 0 23 mm 0 004 0 006 in 0 10 0 15 mm 0 009 0 013 in 0 29 0 33 mm 0 014 0 018 in 0 36 0 46 mm 0 003 0 006 in 0 08 0 15 mm 0 005 0 008 in 0 13 0 20 mm 5006 0 005 0 010 in 0 13 0 25 mm 0 004 0 006 in 0 10 0 15 mm 0 010 0 014 in 0 25 0 36 mm 0 014 0 018 in 0 36 0 46 mm 0 003 0 006 in 0 08 0 15 mm 005 008 in ...

Page 47: ...CREW 1 4 20UNC GR5 6 ft lb 8 N m CAP SCREW 5 16 18UNC GR5 13 ft lb 17 N m CAP SCREW 3 8 16UNC GR5 23 ft lb 31 N m CAP SCREW 1 2 13UNC GR5 57 ft lb 77 N m CAP SCREW 5 8 14UNC GR5 113 ft lb 153 N m CAP SCREW 3 4 10UNC GR5 200 ft lb 271 N m Data shown represents wet torque values in foot pounds and Newton meters ...

Page 48: ...int Copper Corrosion Rating 142 7 cSt RECOMMENDED SYNTHETIC BASED FOOD GRADE LUBRICANTS FOR BLOWERS AMBIENT TEMPERATURE 18 0 cSt LUBRICANT MEETING U S FDA REGULATION 21 CFR 178 3570 GOVERNING PETROLEUM PRODUCTS WHICH MAY HAVE INCIDENTAL CONTACT WITH FOOD AND USDA H1 REQUIREMENTS LUBRICANT MEETING U S FDA REGULATIONS 21 CFR 172 878 AND 178 3620 A FOR DIRECT AND INDIRECT FOOD CONTACT 0 to 32 F 18 to...

Page 49: ...sed in oxygen enriched service should use only non ﬂammable PFPEsynthetic lubricant Blowers used in hydrogen service should use only PneuLube synthetic oil Tuthill Vacuum Blower Systems cannot accept responsibility for damage to seals O rings and gaskets caused by use of synthetic lubricants not recommended by Tuthill Vacuum and Blower Systems REQUIREMENTS RECOMMENDED GREASE FOR CP BLOWERS TUTHILL...

Page 50: ... 75 5 50 139 7 7000 3 525 89 535 2 98 75 692 2 46 62 484 1 605 40 767 2 00 50 8 6 25 158 75 5 50 139 7 Figure 13 1 Bearing Pressing Tool 12 3 048 R 12 3 048 MIN A B C D E F 75 19 05 MODEL A 001 0 0254 B 005 0 127 C 005 0 127 D 005 0 127 E 005 0 127 F 005 0 127 2000 1 560 39 624 1 24 31 496 1 04 26 416 70 17 78 1 10 27 94 4 00 101 6 3000 2 035 51 689 1 74 44 196 1 54 39 116 1 015 25 781 1 415 35 94...

Page 51: ...Manual 2017 Rev C p n 2017 45 13 Special Tool Drawings This Page Intentionally Left Blank ...

Page 52: ...Manual 2017 Rev C p n 2017 46 Parts List Cutaway Drawing for Grease Lubrication Air Service 25 17 2 6 23 20 19 11 7 10 15 3 30 18 17 28 31 29 24 15 1 9 8 5 27 15 4 13 26 16 22 ...

Page 53: ...ing 2 15 Screw Socket Head 14 16 Screw Socket Head 8 17 Screw Socket Head 6 18 Pipe Plug 3 18 Magnetic Plug 2 19 Relief Fitting 2 20 Grease Fitting 2 22 Bearing Retainer 2 23 Lip Seal 1 24 Lip Seal 4 25 Screw Hex Head 8 26 Washer 2 27 Breather 1 28 Spacer 2 29 Cap Screw 2 30 Shim 6 30 Shim 2 30 Shim 2 31 Key Gear 2 42 Nameplate 1 ITEM NO PART DESCRIPTION QTY 45 Lifting Lug 2 Not shown NOTES QUANTI...

Page 54: ...2017 Rev C p n 2017 48 Parts List Cutaway Drawing for Splash Lubrication Air Service 23 45 10 11 48 29 26 BOTH ENDS 21 28 31 30 44 16 18 46 47 17 29 17 2 27 15 12 3 15 24 9 1 6 7 8 26 5 4 15 27 16 25 22 16 13 ...

Page 55: ...et Head 14 16 Screw Socket Head 16 17 Screw Socket Head 6 18 Pipe Plug 8 18 Magnetic Plug 4 21 Oil Sight Glass 4 22 Bearing Retainer 2 23 Lip Seal 1 24 Lip Seal 4 25 Screw Hex Head 8 26 Washer 3 27 Breather 2 28 Spacer 2 29 Cap Screw 3 30 Shim 6 30 Shim 2 30 Shim 2 31 Key Gear 2 42 Nameplate 1 44 Roll Pin 2 45 Lifting Lug 2 ITEM NO PART DESCRIPTION QTY 46 Slinger Oil 2 Machine 1 2 48 Roll Pin 2 No...

Page 56: ...Manual 2017 Rev C p n 2017 50 Parts List This Page Intentionally Left Blank ...

Page 57: ......

Page 58: ...f by Seller Unless done with prior written consent of Seller any repairs alterations or disassembly of Seller s equipment shall void warranty Installation and transportation costs are not included and defective items must be held for Seller s inspection and returned to Seller s Ex works point upon request THEREARE NO WARRANTIES EXPRESSED IMPLIED OR STATUTORY WHICH EXTEND BEYOND THE DESCRIPTION ON ...

Page 59: ...ze Length Serial No Type of Lubrication Start up Date Pump RPM Operating Vacuum Pump Sheave Diameter Any Other Special Accessories Supplied or in Use Motor Sheave Diameter Motor RPM HP NOTES IMPORTANT All blowers manufactured by Tuthill Vacuum Blower Systems are date coded at time of shipment In order to assure you of the full benefits of the product warranty please complete tear out and return th...

Page 60: ... Blower Systems 4840 West Kearney Street Spring eld Missouri USA 65803 8702 O 417 865 8715 800 825 6937 F 417 865 2950 www tuthillvacuumblower com Technical Support 1 877 955 TECH 8324 Service Repair or Product Sales Copyright 2018 Tuthill Vacuum Blower Systems All rights reserved Product information and speci cations subject to change ...

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