Tuthill 1012 Installation And Service Instructions Manual Download Page 9

Tuthill Pump Group

12500 S. Pulaski Road, Alsip, IL  60803

www.tuthillpump.com

Excellence at work.  Excellence in life.

3. 

Pump Works Spasmodically

•  Leaky suction lines
•  Suction lift too high
•  Air or vapour in liquid
•  Coupling slipping on pump shaft.

4. 

Pump Wastes Power

•  Pressure too high
•  Liquid more viscous than desired
•  Suction or discharge lines obstructed
•  Mechanical defects (End thrust on pump shaft) 
•  Drive shaft and pump shaft misaligned
• 

The pump may be binding due to insufficient end clearance

•  Pump shaft bent
•  Misalignment within pump due to bad piping or poor installation, causing strains or distortion

Note:

  Tuthill pumps are not designed to take end thrust toward the pump cover and care must be taken to prevent thrust in this 

direction.

5. 

Pump is Noisy

•  Machine or part of it is acting as a sounding board
•  Misalignment or bad design of coupling
•  Coupling set too close to pump
•  Vibration of pump because of bent shaft or worn parts
•  Air leaks on suction side of pump
•  Suction lift too high, causing vaporization.

6. 

Pump Leaks

•  Cover bolts need tightening, or cover gasket is defective
•  Seal is defective or worn

Material Returns

If it becomes necessary to return a pump to the factory, a Return Goods Authorization (RGA) must be obtained from either your local 

Authorized Distributor or our plant. No RGA can be issued until a completed Material Safety Data Sheet (MSDS) has been forwarded to 

our plant and return of the pump approved.

•  Tuthill pumps are precision built and must be handled with care
• 

Pumps must be drained of all fluid and the ports plugged to prevent foreign material from getting into the pump

•  Pumps must be packaged securely to prevent damage while in transit

Summary of Contents for 1012

Page 1: ...Installation and Service Instructions Excellenceatwork Excellenceinlife 1012 1014 1015 1017 Size Pumps ...

Page 2: ...ion 3 The Pumping Principle 3 Location 3 Proper Installation 4 Filter Protection 4 Startup 5 Disassembly of Seal 5 Disassembly of Pump 6 Inspection 6 Reassembly of Pump 6 Pump Selection 7 1012 1022 Parts List 8 Field Checklist 8 Material Returns 9 ...

Page 3: ...sure side of the pump When the teeth mesh on the pressure side the liquid is forced from the spaces and out through the discharge port WARNING Failure to follow these instructions could result in serious bodily injury or death These pumps should not be used for handling plain water corrosive abrasive liquids or liquids not possessing adequate lubricity Do not attempt to work on any Tuthill pump in...

Page 4: ...er to see that pump will rotate in the designated proper direction of rotation Filter Protection Piping or tubing should be cleaned out thoroughly to remove chips and pipe scale before connecting the piping to the pump Neglect of this precaution may result in damage to the pump when it is put in operation The suction piping should be as short and direct as possible Grit pipe chips or other foreign...

Page 5: ...around the keyway area 2 Hold the pump in a vice cover down and remove the grub screw from the lockable shaft bearing collar Remove collar 3 Unscrew the 3 off 6mm bolts to remove the bearing housing this may be tight due to the sealant used during assembly This can be done by holding the bearing housing and twisting the body 4 Remove static seal plate from bearing housing noting dowel pin in plate...

Page 6: ... were the seal seats Inspection Check cover housing rotor and idler for wear chipped or broken teeth Drop off in capacity is generally caused by the abrasive action of foreign materials in the oil resulting in end play of the rotor Check for side movement in the rotor assembly as this indicates potential bearing failure Reassembly of Pump 1 Clean all parts thoroughly using great care to eliminate ...

Page 7: ... duetolackofknowledgeincomputingpipelinefriction Handlingofviscousliquidsisaspecialhydraulic engineering problem which the Engineering Department of Tuthill is well equipped to solve for you Consult Tuthill for selecting the proper pump size of motor and pipeline size for your job with the following information Capacity required Maximum and minimum liquid temperature when entering the pump The vis...

Page 8: ...ection of shaft rotation In R models check position of cover boss Pump shaft not rotating Check coupling or drive Relief valve setting too low Discharging fluid through by pass port 2 Capacity is too Low Suction lift too high Air leaks in suction line Suction line too small Can be detected by installing a vacuum gauge directly at the pump suction Pump speed too slow Filter too small or obstructed ...

Page 9: ...on 5 Pump is Noisy Machine or part of it is acting as a sounding board Misalignment or bad design of coupling Coupling set too close to pump Vibration of pump because of bent shaft or worn parts Air leaks on suction side of pump Suction lift too high causing vaporization 6 Pump Leaks Cover bolts need tightening or cover gasket is defective Seal is defective or worn Material Returns If it becomes n...

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