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5) 

Slowly push the top cap down on the lower diaphragm housing in a vice or press. As the cap reaches the diaphragm, line up 
the notches in the cap (Figure 1) with the cut outs (Figure 2) in the lower diaphragm housing. Carefully push the cap down till 
the cap is home on the lower diaphragm housing. Reinstall the locking collar. Make sure that the cap is clamped down while 
tightening the collar

Summary of Contents for BOV Controller Kit

Page 1: ...ing all pressure lines 1 8 way wiring loom Connects BOV Controller to devices and power FUNCTIONALITY The BOV controller works by detecting a negative voltage change in throttle position It then energises the solenoid to vent all of the air out of the BOV cap causing a pressure differential between the piston of the BOV and the cap which will vent pressure from the intake system There are 2 parame...

Page 2: ...to be between the outlet of the turbo and the intake manifold ideally between the intake manifold and the intercooler Remove the Race port from the stainless steel weld on adapter by removing the V Band clamp The V band clamp is removed by opening the screw until it has reached the end stop then pushing the head of the screw in a syringe like motion and lifting the Race Port off the stainless stee...

Page 3: ...vity setting determines how the BOV controller reacts to throttle movement The controller will only activate on negative changes in throttle The higher the sensitivity setting the lower the negative change in throttle movement needs to be before the solenoid will activate the BOV e g a change from 4V to 3 5V will not activate the valve but from 4V to 3V will activate the valve OPTIONAL IF SWITCHED...

Page 4: ...reaches the diaphragm line up the notches in the cap Figure 1 with the cut outs Figure 2 in the lower diaphragm housing Carefully push the cap down till the cap is home on the lower diaphragm housing Reinstall the locking collar Make sure that the cap is clamped down while tightening the collar ...

Page 5: ...ying of the Services again or the payment of the cost of having the Services supplied again 1 2 You will only be entitled to the benefit of the warranty set out in this pledge if You have not wholly or partially caused or contributed to the defect to the Goods by the misuse of the Goods or the failure to use the Goods in accordance with any specifications or instructions applicable to the Goods 1 ...

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