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ST
AR
T

-UP

9

Start-up Overview

TurboChef includes an authorized start-up procedure with every oven purchase. This procedure consists of an authorized 

local agent ensuring that all steps in this installation manual were completed properly, and that the oven is functioning 

to factory speci

fi

 cations.

TurboChef will schedule this authorized start-up procedure through the equipment distributor. Please contact Turbo-

Chef with any questions regarding the start-up and scheduling at 800.90

TURBO

 (+1 214-379-6000).

The purpose of the start-up is to ensure that the installation is complete and correct. The technician must complete the 

Initial Start-up Checklist (located at the back of this manual) using the procedures and 

guidelines (pages 10-13) and return it to TurboChef. The oven must meet all speci

fi

 cations and pass all tests outlined in 

the Start-up Checklist for the oven to enter into the manufacturer’s warranty program.
If the oven fails to pass any of the following tests, all electrical and gas connections MUST be disconnected and the 

technician MUST indicate that the oven is out of warranty and non-operational. The oven MUST remain disconnected 

and will remain out of warranty until all failing items are corrected and TurboChef is noti

fi

 ed that the oven has passed 

all tests.

Required Equipment

-5mm nut driver
-8mm nut driver
-Digital manometer (P/N: HHC-3001)
-Gas connection kit

Single oven (P/N: HHC-6580)

Stacked oven (P/N: HHC-6579)

-Leak test materials
-Philips head screw driver
-Smoke tester
-Straight blade screw driver

Maintenance Mode

To successfully complete the following procedures, main-

tenance mode must be activated. Some ovens may already 

have this mode activated; if so, leave maintenance mode 

activated.

To activate maintenance mode,
1.  Ensure the oven is in the oven off or cooling down 

 mode.
2.  Press the up key until you enter the con

fi

 g menu.

3.  Press the bottom-right soft key to enter test mode 

 (see 

below).

4.  Input the password 2 4 3 3.
5.  Press the down key to acess test page 2 (see below).
6.   Press the middle-right soft key to activate 

 

maintenance mode (see below).

NOTE: Once the start-up process is successfully 

completed, repeat the above steps to deactivate 

maintanence mode.

Maintenance Mode, Step 3

Maintenance Mode, Step 5

Maintenance Mode, Step 6

SMARTCARD

FAULTS

CONFIG MENU

SETUP

TEST MODE

BURNER CTRL

TOP AIR

TEST PAGE 1

BOT AIR

D

   

EC27

45%

100%

23.9V 0.0V

450F

R

 

1

 

2

 

_

 

H

 

_

 

_

 

_

 

_

 

 

 

 

 

 

_

 

_

 

_

 

O

 

_

 

_

 

T

 

B

 

T

 

B

 

 

F

 

 

 

 

INPUT SN

BURN-IN

ERASE/CLEAR

208V

TEST PAGE 2

CLEAR FAULTS

MAINT ON

Summary of Contents for HHC-3240

Page 1: ... Manual for the turbochef high h conveyor oven WARNING The initial start up pages 9 A1 MUST be performed by an authorized service technician If the initial start up is not performed by an authorized service technician the oven s warranty will be VOID ...

Page 2: ......

Page 3: ...For further information call 800 90TURBO or 1 214 379 6000 ...

Page 4: ...s important for the proper installation of this oven Errors descriptive typographic or pictorial are subject to correction Specifications are subject to change without notice PLEASE CAREFULLY READ THIS MANUAL AND RETAIN IT FOR FUTURE REFERENCE ...

Page 5: ... THE OVEN 4 STEP 3 INSTALL THE INLET GAS PIPE 5 STEP 4 STACK THE OVENS 5 STEP 5 INSTALL THE COMPONENTS 7 STEP 6 INSTALL THE WINDOW SELECT MODELS ONLY 8 Start Up Start Up Overview 9 Assembly 10 Connections 11 Gas 11 Ventilation 12 Start Up Checklist 13 Customer Checklist 13 Initial Start Up Checklist 14 Initial Start Up Checklist Form A1 ...

Page 6: ...0 50 L to R HHC 6661 2 Conveyor 50 50 R to L HHC 6662 1 Conveyor 70 30 L to R HHC 6662 2 Conveyor 70 30 R to L HHC 6374 Cooling tube HHC 6464 Cover left lower HHC 6525 Cover left upper HHC 6463 Cover right lower HHC 6524 Cover right upper HHC 6574 Crumb tray kit for single or base oven HHC 6575 Crumb tray kit for middle or top oven HHC 6411 Guard chain HHC 6850 26 Leg kit for single oven HHC 6850 ...

Page 7: ...ng pole through the lifting brackets The lifting pole must be to the following specifications 10 feet 3 05 m long 1 5 inch 38 1 mm diameter schedule 40 steel 1 4 Two lifts are required to lift the oven Position the lifts at each end of the oven and connect the lifting pole to the lifts using the lifting adapters WARNING Insert safety pins through the lifting pole as shown in the adjacent figure or...

Page 8: ... the lifting brackets 2 4 Re position the lifts and re attach the lifting adapters to the lifting pole WARNING Insert safety pins through the lifting pole or place pipe caps on the ends whichever applies DANGER The oven is top heavy and will tip Position someone to steady the oven during lifting as shown in STEP 1 5 page 3 to minimize the risk of tipping 2 5 Using the lifts slowly raise the oven K...

Page 9: ...nd when installing gas pipes DO NOT use Teflon tape as thread sealant 3 1 Remove the oven s back panel and install the 10 254mm gas pipe inlet refer to page 2 as shown adjacent The 10 254mm gas pipe inlet is only used on a single or bottom oven NOTE If installing a single oven proceed to STEP 5 page 7 4 1 If installing a double or triple stacked oven remove the gas pipe plug in the top of the base...

Page 10: ...casters of the base oven 4 13 Lower the raised oven onto the base ovens 4 14 Remove the maneuvering casters from the back of the oven 4 15 Immediately discard the maneuvering casters These casters are not designed to be used again 4 16 Ensure that all the holes in the rear of the oven are plugged with the provided bolts 4 17 Install the stacking brackets to the middle and top ovens Both stacking b...

Page 11: ...r is specific to the left and right sides of the oven s 5 7 Install the conveyor belt assembly on the oven The conveyor belt assembly can only be installed from the right side of the oven 5 8 Maneuver the conveyor into position by lifting both ends and moving it slightly back and forth until it catches in place Once the conveyor is in place you should not be able to move it unless you lift the end...

Page 12: ... 2 STEP 6 INSTALL THE WINDOW SELECT MODELS ONLY 6 1 Remove the right hand window bracket 6 2 Insert the left side of the window into the left hand bracket 6 3 Insert the right side of the window into the previously removed right hand bracket 6 4 Install the supplied screw refer to page 2 in the top hole of the bracket and securely tighten 6 5 Install the supplied screw refer to page 2 in the botto...

Page 13: ... remain disconnected and will remain out of warranty until all failing items are corrected and TurboChef is notified that the oven has passed all tests Required Equipment 5mm nut driver 8mm nut driver Digital manometer P N HHC 3001 Gas connection kit Single oven P N HHC 6580 Stacked oven P N HHC 6579 Leak test materials Philips head screw driver Smoke tester Straight blade screw driver Maintenance...

Page 14: ...nsion Assembly 1 Ensure the legs are securely attached 2 Ensure the leg bolts are tightened 3 Ensure the window is correctly installed Refer to page 8 STEP 6 4 Ensure the conveyor belt assembly is correctly installed Refer to page 7 STEPS 5 7 5 9 5 Verify that the oven is cofigured to drive the belt in the correct direction see below illustrations a Open the right end bell b Remove the front panel...

Page 15: ... 14 94mb and no more than 14 W C 350 6 mm H2 O 34 87 mb Otherwise severe damage to the equipment can occur Connections Leak testing all connections is required NOTE TurboChef suggests using a soap solution however check with the local code authority to ensure that no other test is required refer to the regulations in force in the country in which the appliance is being installed The prevailing aut...

Page 16: ... 260 C 5 Turn the oven on and select a cooking profile During warmup or while both fan speeds are set to 65 verify the gas pressure at the main burner during 100 flame Take this reading from the lower tap of the gas valve fig Gas Steps 4 7 This tap shows the gas valve s internal regulator settings The maximum operating pressure for natural gas and propane is 3 5 W C 88 9 mmH2 O 8 71 mb unless oper...

Page 17: ...o select the belt Multiple belt ovens will have front and rear options v Press and hold the down arrow until the display shows the lowest belt speed vi Ensure that the oven has reached 500 F 260 C d Light and place the smoke tester on a non combustible plate e Place the plate on the conveyor in the middle of the oven 2 Verify the ventilation hood passes the smoke test If 80 of the smoke is capture...

Page 18: ... minimum 1 inch 25 4 mm I D full flow valve is required for double or triple ovens Ventilation Operable at the time of this Start Up NOTE It is the recipient s responsibility to report to the freight company any concealed or non concealed damage Check the oven attachments installation kit and oven shipping container for damage The freight company must be notified of any claims IMMEDIATELY NOTE It ...

Page 19: ...ed 10 Installed strain relief cable 11 Holes in the rear of the oven plugged 12 If applicable are the stacking brackets correctly installed 13 Is the chain set to the correct tension Connections Checklist page 11 1 Soap tested all connections for gas leaks 2 Breaker size 3 Individual breakers for each unit 4 Factory supplied electrical plug used 5 Voltage readings at the terminal block L1 L2 L1 Gr...

Page 20: ......

Page 21: ......

Page 22: ...x Concourse Parkway Suite 1900 Atlanta Georgia 30328 USA 1 678 987 1700 PHONE 1 678 987 1750 FAX Global Operations 4240 International Pkwy Suite 105 Carrollton Texas 75007 USA 1 214 379 6000 PHONE 1 214 379 6073 FAX Customer Service 800 90TURBO 1 214 379 6000 turbochef com Part Number HHC 6651 Rev C May 2008 Country Code NA EU Accelerating the World of CookingTM ...

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