background image

6

USER MANUAL

TUNLB0.75-3 

• 

TUNLB1.50-3  

TUNLB3.00-3 

• 

TUNLB6.0

5. MAINTENANCE

IMPORTANT:

 This equipment must be kept clean and dry and must be maintained in accordance with these instructions. The owner 

and/or operator must be aware that repair of this equipment will require specialised knowledge and facilities. Unauthorised parts 

may be dangerous and will invalidate the warranty. Contact your Tundra Industrial dealer for repair advice.  

Lubrication: 

• 

Lubricate the load chain and both hook shanks regularly

Equipment Inspections:  

• 

Before each use of the lever block, an inspection must be performed for damage, and detection of loose or missing parts.

• 

Inspection requires the user to look at the lever block for defects and checking the operation of the hooks, the load chain, the 

brake device and lubrication of the block without loading it. This is much more than a check but does not normally require any 

part of the lever block to be dismantled, other than removal or opening of covers or housings.

• 

It is recommended that this equipment is inspected carefully before each use. 

Equipment Examinations:

• 

Examination of the equipment requires verification that the lever block can safely continue in service including a functional 

test of all safety devices (i.e. the braking device etc.) to verify that they operate within the required tolerances. An 

examination is more thorough than an inspection.

• 

The lever block must be examined immediately, if it has been subject to an abnormal load or shock. 

• 

It is recommended that such an examination is made by a fully qualified engineer.

• 

It is recommended that an annual examination of the lever block is made by a fully qualified engineer.

5.1 DAILY INSPECTION SCHEDULE / BEFORE EACH USE:

Summary of Contents for TUNLB0.75-3

Page 1: ...LEVER BLOCK 0 75 TONNE 6 TONNE SERIES USER MANUAL TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 00 3 ...

Page 2: ...ns or suggestions are made without guarantee Since the conditions of use are beyond their control Tundra Industrial disclaim any liability for loss or damage suffered from the use of this data or suggestions Tundra Industrial reserve the right to change product specifications and warranty statements without further notification All images are for illustration purposes only ...

Page 3: ...people or animals Never use your foot to apply pressure on the lever block Never use two or more lever blocks together to lift a load beyond the rated capacity Never lift up the load beyond the rated capacity Never lift or transport loads over or near people Keep children and animals out of the working environment during operation Ensure that the nameplate specification plate is kept clean clear a...

Page 4: ...at the load does not exceed the Safe Working Load of the block Ensure that slings chains ropes around the load are adequate and in good condition and that the load is directly below block Attach the slings chains ropes to block load hook and ensure safety bar is closed Select UP and smoothly use the ratchet handle until load chain is taut confirm that it is vertical i e not pulling at an angle smo...

Page 5: ...TUNLB3 00 3 TUNLB6 0 Capacity T Standard Lift M Test Load kN Effort required to lift max load N kg Load Chain Diameter x Chain Fall mm Lifting Height full handle rotation kg NW Extra Weight meter kg A B C Hmin L D K Packing Size Dimensions ...

Page 6: ...e load chain the brake device and lubrication of the block without loading it This is much more than a check but does not normally require any part of the lever block to be dismantled other than removal or opening of covers or housings It is recommended that this equipment is inspected carefully before each use Equipment Examinations Examination of the equipment requires verification that the leve...

Page 7: ... 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 0 5 2 PERIODIC EXAMINATION SCHEDULE Recommended periodic examination interval guidelines Normal Use Examine every six months Heavy Use Every 4 months Excessive Frequent Use Every month ...

Page 8: ...8 USER MANUAL TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 0 5 2 PERIODIC EXAMINATION SCHEDULE continued ...

Page 9: ...9 USER MANUAL TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 0 5 2 PERIODIC EXAMINATION SCHEDULE continued ...

Page 10: ...10 USER MANUAL TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 0 6 PARTS LIST EXPLODED DIAGRAM ...

Page 11: ...e cover 25 Brake ring 43 Top hook 6T 8 Top hook assembly 26 Lock nut 44 Top hook frame set 6T 9 Safety latch assembly 27 Reversing ratchet 45 Top hook pin 6T 10 Bottom hook assembly 28 Bushing 46 Top hook wheel 11 Safety latch assembly 29 Spring washer 47 Bottom hook wheel pin 12 Drive shaft 30 Hex head screw 48 Bottom hook frame set 6T 13 Snap ring 31 Hand wheel 49 Bottom hook 9T 14 Snap ring 32 ...

Page 12: ...12 USER MANUAL TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 0 7 TROUBLESHOOTING ...

Page 13: ...n is recommended as it eliminates the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Tundra Industrial confirm the existence of any defect covered by this warranty the defect will be corrected by repair or replacement at an authorized Tundra Industrial dealer or repair centre Packaging Freight Costs The customer is responsible for the packaging of the...

Page 14: ... courier will be dealt with under the terms conditions of their road haulage association directives Step 3 Assessment and Repair On receipt the equipment will be assessed by an authorised Tundra Industrial engineer and it will be determined if the equipment is defective and in need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipm...

Page 15: ...Hand powered lifting equipment Equipment Category Lifting Equipment Product Name Model Lever block TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 00 3 Signed by Stephen McIntyre Position in the company Operations Director Date 20 April 2017 This technical document is held by Jimmy Hemphill Technical file holder s address as shown below Name and address of manufacturer or authorised representative Tund...

Page 16: ...16 USER MANUAL TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 0 ...

Reviews: