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USER MANUAL

TUNLB0.75-3 

• 

TUNLB1.50-3  

TUNLB3.00-3 

• 

TUNLB6.0

1. SAFETY GUIDELINES

Important:

 

Read and understand all safety instructions before use.  Keep instructions safe for future reference. Ensure that this 

equipment is in sound, clean condition and good working order before use.  The operator must have a clear and unobstructed view 

of the entire travel area before operating the lever block - it is preferable to operate with one or more persons on hand. 

General Safety: 

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Always inspect equipment for damage before use

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Ensure any damaged parts are replaced  before use - use only Tundra Industrial recommended parts - contact your dealer for 

advice  

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Do not use this equipment if damage or weakness is detected during inspection

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Do not modify this equipment for any use other than that which it has been designed and tested for 

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Never exceed the rated capacity

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Keep the equipment clean and well maintained for optimal, safe performance  

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Ensure that the working environment is well lit and kept clean and free from clutter, keep children and animals away 

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Ensure that the floor is level and strong enough (preferably concrete) to take the weight of the lift and the bike 

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This equipment should only be used by fully-trained and competent individuals (never under the influence of drugs or alcohol)

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Raise and lower the load in a smooth, controlled manner

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Use a qualified person to lubricate and maintain this equipment  

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Unauthorised parts may be dangerous and will invalidate the warranty

Equipment Safety: 

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Never use this equipment for lifting, supporting or transporting people or animals

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Never use your foot to apply pressure on the lever block 

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Never use two or more lever blocks together to lift a load beyond the rated capacity

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Never lift up the load beyond the rated capacity

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Never lift or transport loads over or near people 

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Keep children and animals out of the working environment during operation 

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Ensure that the nameplate / specification plate is kept clean, clear and visible at all times

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Ensure hook is free from damage and rotates freely before use

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Check break system regularly 

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Lubricate chain load regularly / as required  

WARNING:

 Do not use this equipment if any damage or wear is detected - remove from service immediately and seek advice for 

repair 

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Never use a twisted, kinked, damaged or stretched load chain 

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Never use this equipment as a sling

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Never use the chain as a support

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Never support a load on the tip of the hook 

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Never run the load chain over a sharp edge

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Never weld or cut a load suspended by the lever block 

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Never operate the equipment in such a way that the bottom hook touches the hoist body 

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Never operate the lever block so far that the load chain pulls the anchorage

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Ensure that you always lower the load slowly and safely after lifting and never suspend a load for an extended period of time

WARNING:

No responsibility is accepted for incorrect use of this equipment. Incorrect use can result in damage to the equipment and 

danger to the user. Warranty will be void in the event of incorrect use. The warnings, cautions and instructions discussed 

in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the 

operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the 

operator.

Summary of Contents for TUNLB0.75-3

Page 1: ...LEVER BLOCK 0 75 TONNE 6 TONNE SERIES USER MANUAL TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 00 3 ...

Page 2: ...ns or suggestions are made without guarantee Since the conditions of use are beyond their control Tundra Industrial disclaim any liability for loss or damage suffered from the use of this data or suggestions Tundra Industrial reserve the right to change product specifications and warranty statements without further notification All images are for illustration purposes only ...

Page 3: ...people or animals Never use your foot to apply pressure on the lever block Never use two or more lever blocks together to lift a load beyond the rated capacity Never lift up the load beyond the rated capacity Never lift or transport loads over or near people Keep children and animals out of the working environment during operation Ensure that the nameplate specification plate is kept clean clear a...

Page 4: ...at the load does not exceed the Safe Working Load of the block Ensure that slings chains ropes around the load are adequate and in good condition and that the load is directly below block Attach the slings chains ropes to block load hook and ensure safety bar is closed Select UP and smoothly use the ratchet handle until load chain is taut confirm that it is vertical i e not pulling at an angle smo...

Page 5: ...TUNLB3 00 3 TUNLB6 0 Capacity T Standard Lift M Test Load kN Effort required to lift max load N kg Load Chain Diameter x Chain Fall mm Lifting Height full handle rotation kg NW Extra Weight meter kg A B C Hmin L D K Packing Size Dimensions ...

Page 6: ...e load chain the brake device and lubrication of the block without loading it This is much more than a check but does not normally require any part of the lever block to be dismantled other than removal or opening of covers or housings It is recommended that this equipment is inspected carefully before each use Equipment Examinations Examination of the equipment requires verification that the leve...

Page 7: ... 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 0 5 2 PERIODIC EXAMINATION SCHEDULE Recommended periodic examination interval guidelines Normal Use Examine every six months Heavy Use Every 4 months Excessive Frequent Use Every month ...

Page 8: ...8 USER MANUAL TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 0 5 2 PERIODIC EXAMINATION SCHEDULE continued ...

Page 9: ...9 USER MANUAL TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 0 5 2 PERIODIC EXAMINATION SCHEDULE continued ...

Page 10: ...10 USER MANUAL TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 0 6 PARTS LIST EXPLODED DIAGRAM ...

Page 11: ...e cover 25 Brake ring 43 Top hook 6T 8 Top hook assembly 26 Lock nut 44 Top hook frame set 6T 9 Safety latch assembly 27 Reversing ratchet 45 Top hook pin 6T 10 Bottom hook assembly 28 Bushing 46 Top hook wheel 11 Safety latch assembly 29 Spring washer 47 Bottom hook wheel pin 12 Drive shaft 30 Hex head screw 48 Bottom hook frame set 6T 13 Snap ring 31 Hand wheel 49 Bottom hook 9T 14 Snap ring 32 ...

Page 12: ...12 USER MANUAL TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 0 7 TROUBLESHOOTING ...

Page 13: ...n is recommended as it eliminates the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Tundra Industrial confirm the existence of any defect covered by this warranty the defect will be corrected by repair or replacement at an authorized Tundra Industrial dealer or repair centre Packaging Freight Costs The customer is responsible for the packaging of the...

Page 14: ... courier will be dealt with under the terms conditions of their road haulage association directives Step 3 Assessment and Repair On receipt the equipment will be assessed by an authorised Tundra Industrial engineer and it will be determined if the equipment is defective and in need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipm...

Page 15: ...Hand powered lifting equipment Equipment Category Lifting Equipment Product Name Model Lever block TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 00 3 Signed by Stephen McIntyre Position in the company Operations Director Date 20 April 2017 This technical document is held by Jimmy Hemphill Technical file holder s address as shown below Name and address of manufacturer or authorised representative Tund...

Page 16: ...16 USER MANUAL TUNLB0 75 3 TUNLB1 50 3 TUNLB3 00 3 TUNLB6 0 ...

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