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SPTR-6 SIX PACK HOME GYM SYSTEM

17

Part Three:  Lubrication

Bearing and linear bearings systems have advanced over the years but they must be maintained on a regu-
lar basis if you expect them to last and perform effi ciently.  TuffStuff uses only the highest quality bearings 
and linear motion components that are virtually trouble-free but requires the regular preventive maintenance 
to insure long-lasting performance.

 

1.  Bronze and nylon bushings, we recommend on a monthly basis to spray a tefl on-base lubricant 

(silicone-free) directly onto the shaft as it passes through these bushings.  Spray a small amount 
onto the shaft and rotate it through its complete movement and wipe off any excess.

 

2.  Weight stack guide rods and bushings, again use tefl on spray lubricant and this time spray onto 

a rag and wipe the guide rods down with this rag on a weekly basis.  Do not use WD-40 or other 
lubricants as they attract dirt and will crate a mess between the weight plates and bushings.

 

3.  Sealed bearings pivot points, as the name implies are protected from the outside environment 

and require no lubrication.  During the machine wipe down, wipe the external bearing surfaces 
with the damp rag and dried to prevent the build up of dust and sweat.

 

4.  Linear bearing systems are precision, high load components that require regular maintenance. 

Dirt and corrosion are the major culprits in linear bearing failure.  The hardened shafts must be 
wiped down weekly and lubricated with a light layer of tefl on grease.  We recommend a tefl on-
base (silicone-free) gel/grease for this purpose.  Lack of care and maintenance will result in cor-
rosion of the linear shaft causing the bearings to clogged and jammed

.

If you religiously perform the maintenance procedures, you will increase the life of the machine and ulti-
mately lower your maintenance costs with fewer replaced components and downtime.

Any doubts, equipment with mechanical problems should be placed “Out-of-Service” until all problems are 
corrected.  If replacement parts are required or maintenance questions, please contact:

 

 

TuffStuff Fitness Equipment, Inc.

  

Service 

Department

 

 

1325 E. Franklin Avenue

 

 

Pomona, CA 91766

  

1-800-961-9377

  

e-mail: 

[email protected]

Maintenance

Summary of Contents for SPT-6

Page 1: ...SPT 6 L 67 W 32 H 80 SPT 6 Rev0 Revision Date 10 7 2008 AMERICA S PREMIER EXERCISE EQUIPMENT SPT 6 SIX PACK TRAINER O W N E R S M A N U A L...

Page 2: ...ware Measurement Diagram Safety First Regardless of how enthusiastic you may be about getting on your equipment and exercising take the time to ensure that your safety is not jeopardized A moment s la...

Page 3: ...RAME 1 12 REAR STABILIZER 1 49 FLAT WASHER SAE B O 3 8 16 56 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 3 4 6 60 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 4 2 67 NYLON INSERT THIN PATTERN LOCK NUT B O 3 8 16 8...

Page 4: ...ACKET 2 49 FLAT WASHER SAE B O 3 8 28 55 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 4 56 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 3 4 6 57 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 3 1 58 HEX HEAD CAP SCREW GR 5...

Page 5: ...7 43 1 4 Step 3 Assembly List Item Description Qty 1 ADJUSTABLE DOUBLE PULLEY BRACKET 1 9 LONG DOUBLE SWIVEL PULLEY BRKT 2 20 SHORT DOUBLE SWIVEL PULLEY BRKT 2 43 FINISHED HEX NUT B O 1 2 13 2 47 FLAT...

Page 6: ...68 68 49 56 67 49 56 49 49 67 68 56 68 67 49 67 56 49 49 56 49 67 67 68 5 56 49 67 49 67 56 56 49 67 68 56 49 67 49 67 56 56 49 67 68 Assembly List Item Description Qty 49 FLAT WASHER SAE B O 3 8 30...

Page 7: ...GHT PLATE BLACK 14 27 10 LB TOP PLATE W ADJ SLTR BAR 1 41 DECAL WEIGHT NUMBERS REF TP 10 150 lbs 1 43 FINISHED HEX NUT B O 1 2 13 1 49 FLAT WASHER SAE B O 3 8 4 50 FLAT WASHER B O 3 4 X 2 4 56 HEX HEA...

Page 8: ...PULLEY BRACKET AS SHOWN AND THEN ASSEMBLE IT TO THE UNIT FOLLOW LETTER SEQUENCE TO ROUT THE CABLE Assembly List Item Description Qty 4 DOUBLE FLOATING PULLEY BRACKET LT 1 5 DOUBLE FLOATING PULLEY BRA...

Page 9: ...escription Qty 4 DOUBLE FLOATING PULLEY BRACKET LT 1 5 DOUBLE FLOATING PULLEY BRACKET RT 1 8 LAT CABLE 1 49 FLAT WASHER SAE B O 3 8 4 58 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 3 1 2 2 67 NYLON INSERT TH...

Page 10: ...ROW CABLE 1 48 FLAT WASHER SAE B O 1 4 4 51 HARD PVC CABLE STOPPER 1 1 2 RD X 2 2 53 HEX HEAD CAP SCREW GR 5 B O 1 4 20 X 1 3 4 2 64 NYLON D HANDLE 2 65 NYLON INSERT LOCK NUT B O 1 4 20 2 79 SHOULDER...

Page 11: ...LE 1 48 FLAT WASHER SAE B O 1 4 4 51 HARD PVC CABLE STOPPER 1 1 2 RD X 2 2 53 HEX HEAD CAP SCREW GR 5 B O 1 4 20 X 1 3 4 2 63 NYLON ANKLE STRAP 1 64 NYLON D HANDLE 2 65 NYLON INSERT LOCK NUT B O 1 4 2...

Page 12: ...1 15 SEAT BEARING HOUSING 1 49 FLAT WASHER SAE B O 3 8 2 52 HEX HEAD CAP SCREW GR 5 B O 1 2 13 X 6 1 59 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 3 4 2 66 NYLON INSERT THIN PATTERN LOCK NUT B O 1 2 13 1 85...

Page 13: ...54 48 Step 11 Assembly List Item Description Qty 24 WEIGHT SHIELD 1 48 FLAT WASHER SAE B O 1 4 4 54 HEX HEAD CAP SCREW GR 5 B O 1 4 20 X 3 4 4 SPT 6 SIX PACK TRAINER 12 MAKE NECESARY ADJUSTMENTS ON B...

Page 14: ...9 57 2 17 49 57 49 57 2 17 49 57 Step 12 13 Assembly List Item Description Qty 2 BACK PAD 1 17 SEAT PAD 1 49 FLAT WASHER SAE B O 3 8 4 57 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 3 4 SPT 6 SIX PACK TRAINE...

Page 15: ...67 49 5 56 49 67 49 68 47 43 67 57 49 1 69 47 84 43 70 75 30 21 30 23 49 56 56 49 22 56 67 49 67 69 68 43 84 18 59 49 27 49 59 7 26 76 76 50 25 31 54 24 48 13 73 80 79 57 72 17 42 30 20 11 56 49 30 6...

Page 16: ...4 24 WEIGHT SHIELD 0 UP6185 1 70 PLASTIC INSERT CAP 2 RD 10 14 GA BNH0004 2 25 WEIGHT STACK SPACER 5 0 UP5238 2 71 PLASTIC INSERT CAP 3 RD 10 14 GA BNH1364 4 26 BNH1650 14 72 PLASTIC INSERT CAP ELLIPT...

Page 17: ...tions properly 4 If something appears loose be sure to have it tightened immediately 5 If a piece of equipment appears damaged or not operation properly place the piece out of ser vice immediately Par...

Page 18: ...points as the name implies are protected from the outside environment and require no lubrication During the machine wipe down wipe the external bearing surfaces with the damp rag and dried to prevent...

Page 19: ...der is expressly limited to the repairs or replacements of warranted defective parts Procedures Warranty service will be performed at TuffStuff s facility in Pomona California TuffStuff will have the...

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