background image

CG-9515 Inner/Outer Thigh

www.tuffstuffitness.com

24

Parts List

REV0

Item

 

No.

Description

Rev. Part

 

No. Qty. Item

 

No.

Description

Rev.

Part

 

No.

Qty.

1

BACK

 

PAD

0

UP8819

1

49

BNH2045

2

2

CAM

 

0

UP8820

1

50

BNH2046

8

3

CAM

 

SUPPORT

 

TUBE

0

UP8821

1

51

BNH2052

1

4

FLOATING

 

PULLEY

 

BRACKET

0

UP8822

1

52

BNH4270

2

5

GUIDE

 

ROD

 

3/4

 

RD

 

X

 

50

 

3/8

0

UP8461

2

53

BNH0575

1

6

HANDLES

0

UP8823

1

54

BNH0200

4

7

INNER

 

OUTER

 

CABLE

0

UP8824

1

55

BNH2026

14

8

LEFT

 

LEG

 

ARM

0

UP8825

1

56

BNH0506

2

9

LEG

 

PAD

0

UP8826

2

57

BNH3393

1

10

LEG

 

PAD

 

PIVOT

 

BRACKET

0

UP8827

2

58

BNH0514

2

11

MAIN

 

FRAME

 

0

UP8828

1

59

BNH0068

2

12

PIVOT

 

ACTUATOR

 

PLATE

0

UP8829

1

60

BNH0931

2

13

PIVOT

 

AXLE

 

1

ʺ

X

 

13

 

1/4

ʺ

0

UP7519

2

61

BNH3696

2

14

PIVOT

 

AXLE

 

SUPPORT

 

TUBE

0

UP8830

2

62

BNH3697

2

15

RIGHT

 

LEG

 

ARM

0

UP8831

1

63

BNH3394

1

16

SEAT

 

PAD

0

UP8832

1

64

BNH3395

1

17

SELECTOR

 

PIN

 

W/COIL

 

3/8

 

X

 

4

 

GOLD

 

KNOB

0

UP3035

1

65

BNH3709

1

18

SMALL

 

COVER

 

PLATE

 

3

 

1/2

ʺ 

PULLEY

0

UP8833

2

66

BNH4075

1

19

TENSION

 

CABLE

0

UP8834

1

67

BNH2088

1

20

WEIGHT

 

SHIELD

 

FRONT

0

UP8468

1

68

BNH2184

1

21

WEIGHT

 

SHIELD

 

REAR

0

UP8459

1

69

BNH2520

9

22

WEIGHT

 

STACK

 

FRAME

0

UP8835

1

70

BNH0572

2

23

WEIGHT

 

STACK

 

SPACER

 

3

ʺ

0

UP8836

2

71

BNH0704

2

24

BNH1982 1

72

BNH0372

1

25

BNH3082 2

73

BNH3351

1

26

BNH4184 4

74

BNH4345

14

27

BNH1500 3

75

BNH2977

1

28

BNH1502 4

76

BNH3138

1

29

BNH2398 1

77

BNH2912

1

30

BNH3308 1

78

BNH3172

1

31

BNH0553 4

79

BNH3146

1

32

BNH0527 12

80

BNH3145

2

33

BNH0528 4

81

BNH3088

1

34

BNH3698 7

82

BNH3195

1

35

BNH2033 2

83

BNH2924

1

36

BNH1724 1

84

BNH3113

1

37

BNH3323 3

85

BNH2925

1

38

BNH0206 1

86

BNH3137

1

39

BNH3705 1

87

BNH3135

1

40

BNH1717 5

88

BNH3147

2

41

BNH3708 1

89

BNH3089

3

42

BNH2030 32

90

BNH2911

1

43

BNH3695 1

91

BNH2909

1

44

BNH2037 2

92

BNH2926

1

45

BNH2035 2

93

BNH3134

1

46

BNH2038 8

94

BNH3181

1

47

BNH2040 3

95

BNH3699

1

48

BNH2041 1

96

BNH3096

1

Item

 

No.

Description

Rev. Part

 

No. Qty. Item

 

No.

Description

Rev. Part

 

No. Qty.

*2

CAM

 

0 UP8820X1 1

*14

PIVOT

 

AXLE

 

SUPPORT

 

TUBE

0

UP8830X1

2

*3

CAM

 

SUPPORT

 

TUBE

0 UP8821X1 1

*15

RIGHT

 

LEG

 

ARM

0

UP8831X1

1

*4

FLOATING

 

PULLEY

 

BRACKET

0 UP8822X1 1

*20

WEIGHT

 

SHIELD

 

FRONT

0

UP8468X1

1

*6

HANDLES

0 UP8823X1 1

*22

WEIGHT

 

STACK

 

FRAME

0

UP8835X1

1

*8

LEFT

 

LEG

 

ARM

0 UP8825X1 1

*57

BNH3393X1 1

*11

MAIN

 

FRAME

 

0 UP8828X1 1

LABEL

NUMBERS

 

10

150

 

LBS/KGS

 

7/8

 

X

 

3

 

YELLOW

 

&

 

BLACK

SPLIT

 

BOLT

 

GR

5

 

Z/P

 

1/2

13

 

X

 

1

 

1/2

 

(RND

 

CUT)

SPLIT

 

LOCK

 

WASHER

 

Z/P

 

3/8

ʺ

SPLIT

 

LOCK

 

WASHER

 

Z/P

 

1/2

ʺ

U

STYLE

 

TAPPED

 

HOLE

 

NUT

 

M6

EDGE

 

PROTECTOR

 

CHROME

 

11

 

GA

ELLIPTICAL

 

RUBBER

 

SHOE

 

BUTTON

 

HEAD

 

SOCKET

 

CAP

 

SCREW

 

Z/P

 

3/8

16

 

X

 

1

 

1/2

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

1

 

1/4

FLAT

 

WASHER

 

3/8

 

ID

 

X

 

1

 

1/2

 

OD

 

X

 

3/16

 

THICK

FLAT

 

WASHER

 

SAE

 

Z/P

 

3/8

ʺ

HARD

 

PVC

 

STOPPER

 

20MM

 

ID

 

X

 

38MM

 

OD

 

X

 

38MM

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

1

10

 

LB

 

STEEL

 

WEIGHT

 

PLATE

 

BLACK

 

4

 

X

 

10

 

(EA)

LABEL

COMMERCIAL

 

WARRANTY

 

SHROUD

 

LID

 

RUBBER

 

MAT

 

LARGE

SHROUD

 

LID

 

RUBBER

 

MAT

 

SMALL

BUTTON

 

HEAD

 

SOCKET

 

CAP

 

SCREW

 

Z/P

 

7/16

14

 

X

 

5/8

PULL

 

PIN

 

1/2

 

X

 

5

 

5/8

 

STIFF

 

SPRING

 

(YELLOW

 

KNOB)

SOCKET

 

SET

 

SCREW

 

Z/P

 

10

32

 

X

 

1/8

RUBBER

 

BUMPER

 

W/WASHER

 

3/8

 

X

 

1

 

1/2

RUBBER

 

DONUT

 

3/4

 

X

 

2

 

1/2

RUBBER

 

GRIP

 

1

 

ID

 

X

 

.125

 

X

 

4

RUBBER

 

TUBE

 

1.625

 

ID

 

X

 

.125

 

WALL

 

X

 

5

RUBBER

 

TUBE

 

1.625

 

ID

 

X

 

.125

 

WALL

 

X

 

12

HEX

 

KEY

 

ALLOY

 

7/32

ʺ

FINISHED

 

HEX

 

JAM

 

NUT

 

Z/P

 

3/8

16

NYLON

 

INSERT

 

THIN

 

PATTERN

 

LOCK

 

NUT

 

Z/P

 

3/8

16

NYLON

 

PULLEY

 

3/8

 

X

 

1

 

X

 

4

 

1/2

 

BLACK

PLASTIC

 

SHROUD

 

LID

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

4

 

1/2

PLASTIC

 

SHROUD

 

LID

SUPER

 

LUBE

 

TEFLON

 

LUBRICANT

 

82340

PRE ASSEMBLED COMPONENTS

LABEL

EXERCISE

 

CHART

 

(CG

9515)

LABEL

IMPORTANT

 

ADJUST

 

CABLE

 

TENSION

 

HERE

LABEL

IMPORTANT

 

CHECK

 

CABLES

HEX

 

KEY

 

ALLOY

 

4

 

MM

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

1

 

3/4

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

2

FINISHED

 

HEX

 

NUT

 

Z/P

 

1/2

13

FLAT

 

HEAD

 

SOCKET

 

CAP

 

SCREW

 

Z/P

 

M6

1.0

 

X

 

50

BUTTON

 

HEAD

 

SOCKET

 

CAP

 

SCREW

 

GR

8

 

Z/P

 

1/4

20

 

X

 

3/8

BUTTON

 

HEAD

 

SOCKET

 

CAP

 

SCREW

 

Z/P

 

3/8

16

 

X

 

1

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

5

 

1/4

LABEL

TFI

 

4

 

HIGH

 

X

 

4.23

 

WIDE

 

BLUE

 

AND

 

CHROME

FACILITY

 

SIGN

 

BE

 

ALERT!

 

THE

 

FITNESS

 

EQUIPMENT

LABEL

CG

9500

 

SERIES

 

PANTONE

 

ON

 

CHROME

 

BASE

 

SPLIT

 

HEX

 

TAP

 

BOLT

 

GR

8

 

Z/P

 

1/2

 ‐

13

 

X

 

3

 

1/2

 

(RND

 

CUT

LABEL

CAUTION

 

CHECK

  

PULL

PIN

 

IS

 

FULLY...

 

1

 

1/2

 

X

 

1

 

3/8

LABEL

WARNING_SERIOUS

 

INJURY

 

OR

 

DEATH

LABEL

INSPECTIONS

 

RECOMMENDED

 

INSPECTION…

LABEL

SCHEDULE

 

REPLACEMENT

 

PARTS…

LABEL

WARNING

 

ANCHOR

 

BOLT,

 

2

 

X

 

1

 

1/4

ʺ 

LABEL

WARNING

 

ATTENTION

 

USERS!...

 

2X1.5

LABEL

WARNING

 

KEEP

 

BODY,

 

HANDS...

 

1

 

1/2

 

X

 

2

 

5/8

LABEL

WARNING

 

KEEP

 

BODY,

 

HANDS...

 

1X2

5/8

LABEL

TFI

 

SERIAL

 

NO.

 

2.5

 

X

 

1.5

LABEL

DANGER

 

CHECK

 

RETAINING

 

NUT...

  

1.5

 

X

 

1

LABEL

DANGER

 

DO

 

NOT

 

LEAN

 

AGAINST,

 

1.75X2.375

LABEL

DANGER

 

USE

 

THIS

 

EQUIP.

 

ONLY

 

(COMM.

 

LINE)

 

1.5

 

X

 

2.375

CG-9515

Parts List

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

3

10

 

LB

 

TOP

 

PLATE

 

W/ADJ

 

SLTR

 

BAR

 

19

 

BLK

 

WTS

 

ASM

LABEL

IMPORTANT

 

FOR

 

SMOOTH

 

PERFORMANCE…

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

2

 

3/4

BRONZE

 

BUSHING

 

SAE

 

841

 

(302033)

 

.502X.628

 

X

 

1/2

 

X

 

7/8

 

X

 

1/8

ʺ

BRONZE

 

BUSHING

 

1

 

X

 

1

 

1/4

 

X

 

3/4

 

X

 

1

 

1/2

 

X

 

1/8

ALUMINUM

 

CAP

 

1.040

ʺ 

RD

 

(026

01M0937)

ALUMINUM

 

INSERT

 

CAP

 

1

 

3/4

 

RD

 

WITH

 

O

RINGS

ALUMINUM

 

INSERT

 

CAP

 

1

 

X

 

2

ALUMINUM

 

INSERT

 

CAP

 

2

 

SQ

ALUMINUM

 

INSERT

 

CAP

 

ELLIPTICAL

 

100MM

 

X

 

50MM

BLACK

 

NYLON

 

BUMPER

BLACK

 

NYLON

 

PULLEY

 

3/8

 

X

 

1

 

X

 

3

 

1/2

 

(P

35375

H)

HEX

 

KEY

 

ALLOY

 

3/32

ʺ

COLOR CHART

GRAY= SUB-ASSEMBLY PARTS

BLACK= HARDWARE

Summary of Contents for CG-9515

Page 1: ...ns Danger Warning and Caution labels affixed on the machine to their customers users 2 Equipment to be installed byTFI Authorized Dealer or a service company approved byTFI 3 Provide trained personnel...

Page 2: ...turer nor the author can accept responsibility for any errors in or omission from the information given Should additional information be required or should situations arise that are not covered by thi...

Page 3: ...www tuffstuffitness com CG 9515 Inner Outer Thigh 3 3 Overhead Specifications L 75 X W 60 X H 59 MAX LOAD WEIGHT LIMIT 150 lbs...

Page 4: ...SPECIFIED DEBURR ALL SHARP EDGES DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 64 DECIMAL 02 METRIC 5080 A A B C D B C 1 2 4 3 5 6 1 2 3 D DESCRIPTION FINISH LABEL CGM 9500 SERIES PROPERTY AND CONF...

Page 5: ...www tuffstuffitness com 5 CG 9515 Inner Outer Thigh Carefully read ALL Danger Warning Caution labels posted on the machine 84 90 89 79 94 86 80 77 95 88...

Page 6: ...515 Inner Outer Thigh Carefully read ALL Danger Warning Caution labels posted on the machine 81 83 85 84 92 90 91 89 79 94 87 86 93 80 Keep body hands and fingers clear of all moving parts BNH2926 WAR...

Page 7: ...t 1 888 884 8275 service tuffstuff net service1 tuffstuff net 1 3 8 12 11 16 R1700 NOTES TUFFSTUFF FITNESS INTERNATIONAL L VIDARTE DRAWN BY DATE 1 1 SCALE B SIZE 8 13 2015 MATERIAL 1 OF 1 REV 0 BNH317...

Page 8: ...CG 9515 Inner Outer Thigh www tuffstuffitness com 8 Anchoring Unit Holes on frame are provided for anchoring the unit to the floor See anchoring hole location below...

Page 9: ...fessional Service Company approved byTFI 3 Make sure each machine is set up and operated on a solid level surface Do not install equipment on an uneven surface 4 Anchoring of equipment must be complet...

Page 10: ...use Use only those holes indicated in the instructions and illustration NOTE With so many assembled parts proper alignment and adjustment is critical While tightening the nuts and bolts be sure to le...

Page 11: ...leysandrubbergrip TFIrecommendsyoumaintainaservicecontractwithaTFIAuthorizedDealerora ProfessionalServiceCompanyapprovedbyTFI Keepaservicelogofallmaintenanceandrepairactivities Extracopiescanbedownloa...

Page 12: ...A WORN CABLE REPLACE IMMEDIATELY IMPORTANT NOTE DAMAGED OR WORN CABLE AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDED NECKING STRET...

Page 13: ...2 people participate in the assembly of this unit 2 Be sure to hold the weight stack frame perpendicular to floor before tightening the screws Step 1 Assembly List Item Description Qty 11 MAIN FRAME...

Page 14: ...mbly List Item Description Qty 2 CAM 1 3 CAM SUPPORT TUBE 1 8 LEFT LEG ARM 1 12 PIVOT ACTUATOR PLATE 1 13 PIVOT AXLE 1 X 13 1 4 2 14 PIVOT AXLE SUPPORT TUBE 2 15 RIGHT LEG ARM 1 42 FLAT WASHER SAE Z P...

Page 15: ...55 Step 3 Assembly List Item Description Qty 6 HANDLES 1 42 FLAT WASHER SAE Z P 3 8 4 49 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 2 3 4 2 55 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 Step 3 100 Full...

Page 16: ...CG 9515 Inner Outer Thigh www tuffstuffitness com 16 23 46 69 17 24 74 5 59 42 Step 4 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step...

Page 17: ...d for 2 days to allow adhesive to cure fully 8 Open the lube package provided and apply a thin film of lubricant around the first 3 inches of the guide rods above the top plate 9 After the cables are...

Page 18: ...CG 9515 Inner Outer Thigh www tuffstuffitness com 18 19 Step 5 Cable Routing 68 70 19 75 74 38 30 70 17...

Page 19: ...PIN W COIL 3 8 X 4 GOLD KNOB 1 19 TENSION CABLE 1 30 BLACK NYLON BUMPER 1 38 FINISHED HEX NUT Z P 1 2 13 1 68 SPLIT BOLT GR 5 Z P 1 2 13 X 1 1 4 RND CUT 1 70 SPLIT LOCK WASHER Z P 1 2 2 75 SPLIT BOLT...

Page 20: ...CG 9515 Inner Outer Thigh www tuffstuffitness com 20 7 Step 6 Cable Routing 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step 65 4 7 7 2...

Page 21: ...www tuffstuffitness com CG 9515 Inner Outer Thigh 21 Step 6 Assembly List Item Description Qty 4 FLOATING PULLEY BRACKET 1 7 INNER OUTER CABLE 1 65 BUTTON HEAD SOCKET CAP SCREW Z P 7 16 14 X 5 8 1...

Page 22: ...20 39 21 57 Step 7 Step 7 Assembly List Item Description Qty 20 WEIGHT SHIELD FRONT 1 21 WEIGHT SHIELD REAR 1 39 FLAT HEAD SOCKET CAP SCREW Z P M6 1 0 X 50 1 57 PLASTIC SHROUD LID 1 100 Fully Tighten...

Page 23: ...EAT PAD 1 40 FLAT WASHER 3 8 ID X 1 1 2 OD X 3 16 THICK 2 42 FLAT WASHER SAE Z P 3 8 6 44 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 2 45 BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 1 2 2 46 HEX HEAD CAP...

Page 24: ...LLIPTICAL RUBBER SHOE BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 1 2 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 1 4 FLAT WASHER 3 8 ID X 1 1 2 OD X 3 16 THICK FLAT WASHER SAE Z P 3 8 HARD PVC STOPPER 20M...

Page 25: ...Thigh 25 63 64 57 3 27 34 55 42 27 34 32 43 50 42 18 31 32 14 46 28 54 46 34 54 31 42 55 37 22 47 42 56 55 42 47 42 28 34 73 2 32 32 65 56 55 47 42 4 22 UP8835X1 2 UP8820X1 4 UP8822X1 14 UP8830X1 3 UP...

Page 26: ...uffstuffitness com 26 61 62 33 67 32 66 32 26 15 20 36 62 26 26 61 32 32 32 33 14 25 69 35 60 6 11 42 37 29 48 69 34 18 31 27 55 42 42 51 28 34 31 Pre Assembled Components 20 UP8468X1 15 UP8831X1 11 U...

Page 27: ...www tuffstuffitness com CG 9515 Inner Outer Thigh 27 Notes...

Page 28: ......

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