background image

CG-9503 MULTI-PRESS

www.tuffstuffitness.com

24

Parts List

REV0

Item

 

No.

Description

Rev.

Part

 

No.

Qty. Item

 

No.

Description

Rev.

Part

 

No.

Qty.

1

BACK

 

PAD

0

UP8479

1

51

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

5

 

1/2

BNH3680

3

2

BACK

 

PAD

 

BRACKET

0

UP8480

1

52

ROLLER

 

WHEEL

BNH3685

3

3

BOTTOM

 

CROSS

 

BRACE

0

UP8481

1

53

LEVELER

BNH3662

1

4

CARRIAGE

0

UP8490

1

54

LABEL

DANGER

 

DO

 

NOT

 

LEAN

 

AGAINST,

 

1.75X2.375

BNH3145

2

5

FRONT

 

FRAME

0

UP8482

1

55

NYLON

 

INSERT

 

LOCK

 

NUT

 

Z/P

 

5/16

18

BNH2056

1

6

GUIDE

 

ROD

 

3/4

 

RD

 

X

 

50

 

3/8

0

UP8461

2

56

NYLON

 

INSERT

 

THIN

 

PATTERN

 

LOCK

 

NUT

 

Z/P

 

1/2

13

BNH2027

3

7

MAIN

 

FRAME

0

UP8483

1

57

NYLON

 

INSERT

 

THIN

 

PATTERN

 

LOCK

 

NUT

 

Z/P

 

3/8

16

BNH2026

20

8

MULTI

PRESS

 

CABLE

0

UP8484

1

58

PLASTIC

 

SHROUD

 

LID

BNH3393

1

9

PIVOT

 

AXLE

 

1

 

RD

 

X

 

5

 

3/4

0

UP8463

2

59

PULL

 

PIN

 

1/2

 

X

 

5

 

5/8

 

STIFF

 

SPRING

 

(YELLOW

 

KNOB)

BNH4075

2

10

PRESS

 

BAR

0

UP8486

1

60

RUBBER

 

BUMPER

 

W/WASHER

 

3/8

 

X

 

1

 

1/2

BNH0514

1

11

PRESS

 

BAR

 

PIVOT

 

ARM

0

UP8487

1

61

RUBBER

 

DONUT

 

3/4

 

X

 

2

 

1/2

BNH0068

4

12

REAR

 

CROSS

 

BRACE

0

UP8488

1

62

SHOULDER

 

BOLT

 

Z/P

 

3/8

 

X

 

3/4

BNH2392

1

13

SEAT

 

PAD

0

UP8489

1

63

SHROUD

 

LID

 

RUBBER

 

MAT

 

LARGE

BNH3394

1

14

SELECTOR

 

FRAME

0

UP8491

1

64

SHROUD

 

LID

 

RUBBER

 

MAT

 

SMALL

BNH3395

1

15

SELECTOR

 

PIN

 

W/COIL

 

3/8

 

X

 

4

 

GOLD

 

KNOB

0

UP3035

1

65

LABEL

IMPORTANT

 

FOR

 

SMOOTH

 

PERFORMANCE...

BNH2916

1

16

SUPPORT

 

BAR

0

UP8492

1

66

SOCKET

 

SET

 

SCREW

 

Z/P

 

10

32

 

X

 

1/8

BNH2088

2

17

WEIGHT

 

SHIELD

 

FRONT

0

UP8468

1

67

SPLIT

 

HEX

 

TAP

 

BOLT

 

GR

8

 

Z/P

 

1/2

 ‐

13

 

X

 

3

 

1/2

 

(RND

 

CUT

BNH2977

1

18

WEIGHT

 

SHIELD

 

REAR

0

UP8469

1

68

SPLIT

 

LOCK

 

WASHER

 

Z/P

 

3/8

ʺ

BNH2520

16

19

WEIGHT

 

STACK

 

FRAME

0

UP8470

1

69

SPLIT

 

LOCK

 

WASHER

 

Z/P

 

1/2

ʺ

BNH0572

1

20

SCRATCH

 

PROTECTOR

 

(CG

9503)

0

UP8504

1

70

SUPER

 

LUBE

 

TEFLON

 

LUBRICANT

 

82340

BNH0704

2

21

10

 

LB

 

TOP

 

PLATE

 

W/ADJUSTABLE

 

SELECTOR

 

BAR

BNH1982

1

71

U

STYLE

 

TAPPED

 

HOLE

 

NUT

 

M6

BNH3351

1

22

ALUMINUM

 

CAP

 

1.040

ʺ 

RD

 

(026

01M0937)

BNH3082

4

72

RUBBER

 

GRIP

 

1

 

ID

 

X

 

.125

 

X

 

4

 

1/4

BNH1143

2

23

ALUMINUM

 

INSERT

 

CAP

 

2

 

RD

 

WITH

 

O

RINGS

BNH2695

2

73

RUBBER

 

GRIP

 

1

 

ID

 

X

 

.125

 

X

 

14

 

1/2

BNH2234

2

24

ALUMINUM

 

INSERT

 

CAP

 

ELLIPTICAL

 

100MM

 

X

 

50MM

BNH2398

1

74

10

 

LB

 

STEEL

 

WEIGHT

 

PLATE

 

BLACK

 

4

 

X

 

10

BNH4345

19

25

BALL

 

BEARING

 

#W

 

516

BNH0628

2

75

NYLON

 

SPACER

 

10MM

 

ID

 

X

 

25.4MM

 

OD

 

X

 

13MM

BNH3703

2

26

BLACK

 

NYLON

 

BUMPER

BNH3308

1

76

EDGE

 

PROTECTOR

 

CHROME

 

11

 

GA

BNH1724

1

27

BLACK

 

RUBBER

 

HOUSING

 

(CG

9500)

BNH3678

4

77

LABEL

IMPORTANT

 

CHECK

 

CABLES

BNH3113

1

28

BLACK

 

NYLON

 

PULLEY

 

3/8

 

X

 

1

 

X

 

3

 

1/2

BNH0553

3

78

LABEL

‐ 

CAUTION

 

ADJUST

 

LEVELER

BNH2967

1

29

NYLON

 

PULLEY

 

3/8

 

X

 

1

 

X

 

4

 

1/2

 

BLACK

BNH0506

5

79

LABEL

DANGER

 

USE

 

THIS

 

EQUIP.

 

ONLY

 

(COMM.

 

LINE)

 

1.5

 

X

 

2.375 BNH3088

1

30

BRONZE

 

BUSHING

 

1

 

X

 

1

 

1/4

 

X

 

3/4

 

X

 

1

 

1/2

 

X

 

1/8

BNH0527

2

80

LABEL

CAUTION

 

CHECK

 

PULL

PIN

 

IS

 

FULLY...

BNH2912

2

31

BRONZE

 

BUSHING

 

SAE

 

841

 

(302033)

 

.502X.628

 

X

 

1/2

 

X

 

7/8

 

X

 

1/8

ʺ

BNH0528

6

81

LABEL

INSPECTIONS

 

RECOMMENDED

 

INSPECTION…

BNH3137

1

32

BUTTON

 

HEAD

 

SOCKET

 

CAP

 

SCREW

 

GR

8

 

Z/P

 

3/8

16

 

X

 

1

 

1/2

BNH3706

3

82

LABEL

CG

9500

 

SERIES

 

PANTONE

 

ON

 

CHROME

 

BASE

 

1.375

 

X

 

12.75 BNH3172

1

33

BUTTON

 

HEAD

 

SOCKET

 

CAP

 

SCREW

 

Z/P

 

3/8

16

 

X

 

1

BNH2033

4

83

LABEL

EXERCISE

 

CHART

 

(CG

9503)

BNH3190

1

34

ELLIPTICAL

 

RUBBER

 

SHOE

BNH3323

5

84

LABEL

IMPORTANT

 

ADJUST

 

CABLE

 

TENSION

 

HERE

BNH2924

1

35

FINISHED

 

HEX

 

NUT

 

Z/P

 

1/2

13

BNH0206

1

85

LABEL

IMPORTANT

 

FOR

 

SMOOTH

 

PERFORMANCE...

BNH2925

1

36

FLAT

 

HEAD

 

SOCKET

 

CAP

 

SCREW

 

Z/P

 

M6

1.0

 

X

 

50

BNH3705

1

86

FACILITY

 

SIGN

 

BE

 

ALERT!

 

THE

 

FITNESS

 

EQUIPMENT…

BNH3138

1

37

FLAT

 

WASHER

 

3/8

 

ID

 

X

 

1

 

1/2

 

OD

 

X

 

3/16

 

THICK

BNH1717

6

87

LABEL

NUMBERS

 

10

200

 

LBS/KGS

 

7/8

 

X

 

3

 

YELLOW

 

&

 

BLACK

BNH4069

1

38

FLAT

 

WASHER

 

SAE

 

Z/P

 

1/2

ʺ

BNH2031

6

88

LABEL

SCHEDULE

 

REPLACEMENT

 

PARTS...

BNH3135

1

39

FLAT

 

WASHER

 

SAE

 

Z/P

 

3/8

ʺ

BNH2030 49

89

LABEL

TFI

 

SERIAL

 

NO.

 

2.5

 

X

 

1.5

BNH3147

2

40

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

1/2

13

 

X

 

5

 

1/2

BNH2066

1

90

LABEL

WARNING

 

ANCHOR

 

BOLT,

 

2

 

X

 

1

 

1/4

ʺ

BNH3089

5

41

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

1/2

13

 

X

 

5

 

1/4

BNH2114

1

91

LABEL

WARNING

 

ATTENTION

 

USERS!...

BNH2911

1

42

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

1/2

13

 

X

 

5

 

3/4

BNH3260

1

92

LABEL

WARNING

 

KEEP

 

BODY,

 

HANDS…

BNH2926

1

43

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

1

BNH2037

4

93

LABEL

WARNING_SERIOUS

 

INJURY

 

OR

 

DEATH

BNH3134

1

44

LABEL

 

DANGER

 

CHECK

 

RETAINING

 

NUT...

 

1.5

 

X

 

1

BNH3146

2

94

LABEL

COMMERCIAL

 

WARRANTY

BNH3181

1

45

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

1

 

1/4

BNH2038 10

95

TFI

 

EMBLEM

 

4

 

HIGH

 

X

 

4.23

 

WIDE

 

BLUE

 

AND

 

CHROME

BNH3699

1

46

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

1

 

3/4

BNH2040

8

96

BLACK

 

DELRIN

 

STOPPER

 

2

 

OD

 

X

 

1/2

 

ID

 

X

 

7/8

BNH3707

1

47

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

3

BNH2046

4

97

HEX

 

KEY

 

ALLOY

 

4

 

MM

BNH3708

1

48

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

3

 

1/2

BNH2107

2

98

HEX

 

KEY

 

ALLOY

 

7/32

ʺ

BNH0575

1

49

LABEL

WARNING

 

KEEP

 

BODY,

 

HANDS...

BNH2908

1

99

HEX

 

KEY

 

ALLOY

 

1/4

ʺ

BNH0375

1

50

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

5

BNH2051

2

100

HEX

 

KEY

 

ALLOY

 

3/32

ʺ

BNH0372

1

Item

 

No.

Description

Rev.

Part

 

No.

Qty. Item

 

No.

Description

Rev.

Part

 

No.

Qty.

*2

BACK

 

PAD

 

BRACKET

0

UP8480X1

1

*16

SUPPORT

 

BAR

0

UP8492X1

1

*4

CARRIAGE

0

UP8490X1

1

*17

WEIGHT

 

SHIELD

 

FRONT

0

UP8468X1

1

*5

FRONT

 

FRAME

0

UP8482X1

1

*19

WEIGHT

 

STACK

 

FRAME

0

UP8470X1

1

*7

MAIN

 

FRAME

0

UP8483X1

1

*58

BNH3393X1 1

*10

PRESS

 

BAR

0

UP8486X1

1

CG-9503

Parts List

PLASTIC

 

SHROUD

 

LID

PRE ASSEMBLED COMPONENTS

COLOR CHART

GRAY= SUB-ASSEMBLY PARTS

BLACK= HARDWARE

Summary of Contents for CG-9503

Page 1: ...Danger Warning and Caution labels affixed on the machine to their customers users 2 Equipment to be installed byTFI Authorized Dealer or a service company approved byTFI 3 Provide trained personnel su...

Page 2: ...ufacturer nor the author can accept responsibility for any errors in or omission from the information given Should additional information be required or should situations arise that are not covered by...

Page 3: ...www tuffstuffitness com CG 9503 MULTI PRESS 3 3 Overhead Specifications L 73 X W 59 X H 59 MAX LOAD WEIGHT LIMIT 200 lbs...

Page 4: ...1 1 SCALE B SIZE 8 13 2015 MATERIAL 1 OF 1 REV 0 BNH3172 SHEET PART NO UNLESS OTHERWISE SPECIFIED DEBURR ALL SHARP EDGES DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 64 DECIMAL 02 METRIC 5080 A A...

Page 5: ...www tuffstuffitness com CG 9503 MULTI PRESS 5 Carefully read ALL Danger Warning Caution labels posted on the machine 95 90 90 94 88 81 89 54...

Page 6: ...stuffitness com 6 Carefully read ALL Danger Warning Caution labels posted on the machine 65 44 79 84 95 85 54 77 92 91 90 94 88 81 93 Keep body hands and fingers clear of all moving parts BNH2926 WARN...

Page 7: ...1 888 884 8275 service tuffstuff net service1 tuffstuff net 1 3 8 12 11 16 R1700 NOTES TUFFSTUFF FITNESS INTERNATIONAL L VIDARTE DRAWN BY DATE 1 1 SCALE B SIZE 8 13 2015 MATERIAL 1 OF 1 REV 0 BNH3172...

Page 8: ...CG 9503 MULTI PRESS www tuffstuffitness com 8 Anchoring Unit Holes on frame are provided for anchoring the unit to the floor See anchoring hole location below...

Page 9: ...sional Service Company approved byTFI 3 Make sure each machine is set up and operated on a solid level surface Do not install equipment on an uneven surface 4 Anchoring of equipment must be completed...

Page 10: ...oles indicated in the instructions and illustration NOTE With so many assembled parts proper alignment and adjustment is critical While tightening the nuts and bolts be sure to leave room for final ad...

Page 11: ...sandrubbergrip TFIrecommendsyoumaintainaservicecontractwithaTFIAuthorizedDealerora ProfessionalServiceCompanyapprovedbyTFI Keepaservicelogofallmaintenanceandrepairactivities Extracopiescanbedownloaded...

Page 12: ...ORN CABLE REPLACE IMMEDIATELY IMPORTANT NOTE DAMAGED OR WORN CABLE AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDED NECKING STRETCHE...

Page 13: ...D CAP SCREW GR 5 Z P 3 8 16 X 1 4 47 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 50 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 5 2 57 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 4 68 SPLIT LOCK WASHER Z P 3...

Page 14: ...FRONT FRAME 1 14 SELECTOR FRAME 1 37 FLAT WASHER 3 8 ID X 1 1 2 OD X 3 16 THICK 2 39 FLAT WASHER SAE Z P 3 8 6 47 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 48 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 1...

Page 15: ...ten all hardware in this step Step 3 Assembly List Item Description Qty 2 BACK PAD BRACKET 1 16 SUPPORT BAR 1 38 FLAT WASHER SAE Z P 1 2 6 40 HEX HEAD CAP SCREW GR 5 Z P 1 2 13 X 5 1 2 1 41 HEX HEAD C...

Page 16: ...CG 9503 MULTI PRESS www tuffstuffitness com 16 68 37 9 37 68 45 45 10 Step 4 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step...

Page 17: ...03 MULTI PRESS 17 Step 4 Assembly List Item Description Qty 9 PIVOT AXLE 1 RD X 5 3 4 1 10 PRESS BAR 1 37 FLAT WASHER 3 8 ID X 1 1 2 OD X 3 16 THICK 2 45 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 1 4 2 6...

Page 18: ...CG 9503 MULTI PRESS www tuffstuffitness com 18 74 6 6 61 39 46 28 45 39 68 57 39 45 15 21 61 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step Step 5...

Page 19: ...e package provided and apply a thin film of lubricant around the first 3 inches of the guide rods above the top plate 9 After the cables are installed do a set of reps to spread the lubricant thorough...

Page 20: ...CG 9503 MULTI PRESS www tuffstuffitness com 20 55 62 8 8 69 26 35 67 15 21 8 Step 6 Cable Routing 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step...

Page 21: ...ly List Item Description Qty 8 MULTI PRESS CABLE 1 26 BLACK NYLON BUMPER 1 35 FINISHED HEX NUT B Z P 1 2 13 1 55 NYLON INSERT LOCK NUT Z P 5 16 18 1 62 SHOULDER BOLT Z P 3 8 X 3 4 1 67 SPLIT BOLT GR 8...

Page 22: ...p 7 58 18 36 17 Step 7 Assembly List Item Description Qty 17 WEIGHT SHIELD FRONT 1 36 FLAT HEAD SOCKET CAP SCREW Z P M6 1 0 X 50 1 18 WEIGHT SHIELD REAR 1 58 PLASTIC SHROUD LID 1 100 Fully Tighten Ful...

Page 23: ...tion Qty 1 BACK PAD 1 13 SEAT PAD 1 32 BUTTON HEAD SOCKET CAP SCREW GR 8 Z P 3 8 16 X 1 1 2 1 39 FLAT WASHER SAE Z P 3 8 3 45 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 1 4 3 60 RUBBER BUMPER W WASHER 3 8...

Page 24: ...BLACK BNH0506 5 79 LABEL DANGER USE THIS EQUIP ONLY COMM LINE 1 5 X 2 375 BNH3088 1 30 BRONZE BUSHING 1 X 1 1 4 X 3 4 X 1 1 2 X 1 8 BNH0527 2 80 LABEL CAUTION CHECK PULL PIN IS FULLY BNH2912 2 31 BRON...

Page 25: ...com CG 9503 MULTI PRESS 25 71 39 57 28 39 46 46 39 29 39 57 53 19 34 24 5 34 52 39 51 51 59 52 39 39 57 57 39 39 4 66 64 63 58 31 31 2 Pre Assembled Components 19 UP8470X1 5 UP8482X1 4 UP8490X1 58 BN...

Page 26: ...3 73 22 68 33 37 68 45 57 39 20 75 39 32 37 68 45 9 27 27 23 39 17 76 16 31 31 9 37 45 96 7 45 68 29 45 68 37 57 39 46 29 28 57 46 39 39 46 68 39 34 30 66 11 59 46 39 29 39 57 25 30 39 57 Pre Assemble...

Page 27: ...www tuffstuffitness com CG 9503 MULTI PRESS 27 Notes...

Page 28: ......

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