TuffStuff AXT-5D Assembly Instructions Manual Download Page 3

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CONTENTS

Introduction. . . . . . . . . . . . . . . . . . . . 2

Safety Precautions . . . . . . . . . . . . . . . . 2

Assembly Steps . . . . . . . . . . . . . . . 4 - 43

Cable Routings

Lat Cable Assembly . . . . . . . . . . 26 - 27

Ab/Low Row Cable Assembly . . . . . 28 - 29

Pec Fly Cable Assembly . . . . . . . 30 - 31

Leg Extension Cable Assembly . . . . 32 - 33

Tension Cable Assembly . . . . . . . 34 - 35

Spring Loaded Pin Adjustment . . . . . . . 42 - 43

Parts List . . . . . . . . . . . . . . . . . . 44 - 45

Maintenance . . . . . . . . . . . . . . . . 46 - 47

Warranty . . . . . . . . . . . . . . . . Back Page

AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Summary of Contents for AXT-5D

Page 1: ...S A m e r i c a s P r e m i e r E x e r c i s e E q u i p m e n t AXT 5S_AXT 5D Rev0 AXT 5S AXT Pro Style Home Gym Standard AXT 5D AXT Pro Style Home Gym Deluxe Revision Date 02 07 06 L 81 W 74 H 84...

Page 2: ...asurement Diagram Safety First Regardless of how enthusiastic you may be about getting on your equipment and exercising take the time to ensure that your safety is not jeopardized A moment s lack of a...

Page 3: ...Lat Cable Assembly 26 27 Ab Low Row Cable Assembly 28 29 Pec Fly Cable Assembly 30 31 Leg Extension Cable Assembly 32 33 Tension Cable Assembly 34 35 Spring Loaded Pin Adjustment 42 43 Parts List 44...

Page 4: ...R SAE B O 3 8 10 111 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 3 4 2 112 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 2 1 121 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 5 1 4 2 134 NYLON INSERT LOCK NUT B O 3 8 16 2 1...

Page 5: ...101 121 152 101 134 101 33 101 121 66 137 101 101 112 66 101 101 8 111 101 66 101 152 137 134 137 111 5 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 6: ...Y 3 8 X 1 X 3 1 2 1 66 PULLEY 3 8 X 1 X 4 1 2 2 72 BUTTON HEAD SOC CAP SCREW B O 3 8 16 X 1 1 75 CHROME WASHER 3 8 X 1 1 2 1 101 FLAT WASHER SAE B O 3 8 12 111 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 3...

Page 7: ...101 137 66 65 101 137 101 111 111 101 16 101 66 134 35 101 134 134 101 25 75 166 72 8 34 101 121 121 101 101 121 9 101 121 101 134 7 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 8: ...O 1 2 1 101 FLAT WASHER SAE B O 3 8 18 114 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 2 1 4 1 116 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 3 1 4 4 118 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 4 1 2 2 119 HEX HEAD C...

Page 9: ...116 101 101 116 38 101 116 134 101 134 101 24 91 100 168 91 118 118 114 101 101 101 64 137 101 137 101 64 137 101 64 17 134 101 134 134 101 NOTE TWO PEOPLE ARE REQUIRED TO DO THIS STEP 119 9 AXT 5S_A...

Page 10: ...16 X 2 1 4 1 116 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 3 1 4 2 118 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 4 1 2 1 133 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 1 134 NYLON INSERT LOCK NUT B O 3 8 16 3 137 N...

Page 11: ...101 176 77 101 114 101 137 133 166 101 176 45 17 33 118 20 134 101 64 101 101 176 176 59 134 116 101 116 101 11 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 12: ...8 X 1 X 4 1 2 2 92 SPACER 0 406 ID X 0 63 OD X 0748 L 2 101 FLAT WASHER SAE B O 3 8 20 113 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 2 1 2 2 120 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 5 9 134 NYLON INSERT L...

Page 13: ...66 45 66 101 120 166 101 101 46 120 113 120 101 101 134 101 101 101 47 166 101 134 134 134 101 101 101 134 66 92 101 101 134 134 134 120 120 120 101 120 92 92 113 NOTE TWO PEOPLE ARE REQUIRED TO DO TH...

Page 14: ...ARGE 1 42 STOPPER HOUSING BLOCK SMALL 1 91 FINISHED HEX NUT B O 1 2 13 4 100 FLAT WASHER SAE B O 1 2 2 101 FLAT WASHER SAE B O 3 8 4 122 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 3 4 4 166 SPLIT LOCK WASHE...

Page 15: ...168 91 42 91 24 41 91 168 46 100 100 91 24 101 166 122 101 122 166 122 101 15 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 16: ...EY 3 8 X 1 X 4 1 2 1 75 CHROME WASHER 3 8 X 1 1 2 2 101 FLAT WASHER SAE B O 3 8 10 111 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 3 4 1 121 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 5 1 4 2 123 HEX HEAD CAP SC...

Page 17: ...9 151 151 177 11 11 147 1 6 6 75 40 75 48 101 66 49 101 111 101 121 134 137 34 101 101 45 101 101 134 121 101 123 123 2 134 166 166 17 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 18: ...EC DEC ARM LEFT SIDE 1 28 PEC DEC ARM RIGHT SIDE 1 60 ALUMINUM CAM PLATE 3 4 X 5 2 72 BUTTON HEAD SOC CAP SCREW B O 3 8 16 X 1 2 75 CHROME WASHER 3 8 X 1 1 2 2 166 SPLIT LOCK WASHER B O 3 8 2 Step 8 1...

Page 19: ...28 60 75 166 72 72 166 75 8 60 27 19 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 20: ...SCREW B O 3 8 16 X 1 2 75 CHROME WASHER 3 8 X 1 1 2 2 100 FLAT WASHER SAE B O 1 2 2 101 FLAT WASHER SAE B O 3 8 2 106 HEX HEAD CAP SCREW GR 5 B O 1 2 13 X 5 1 115 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X...

Page 21: ...72 75 56 5 137 31 101 101 115 46 47 100 136 100 106 75 166 72 164 164 30 166 66 21 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 22: ...SCREW GR 5 B O 1 2 13 X 3 3 4 1 118 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 4 1 2 2 133 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 1 134 NYLON INSERT LOCK NUT B O 3 8 16 2 136 NYLON INSERT JAM LOCK NUT B O 1...

Page 23: ...101 101 29 179 136 178 101 23 101 38 43 148 133 178 104 179 134 118 23 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 24: ...12 ADJUSTABLE SINGLE PULLEY BRACKET 1 26 OFF SET DOUBLE PULLEY BRACKET 1 66 PULLEY 3 8 X 1 X 4 1 2 7 101 FLAT WASHER SAE B O 3 8 14 111 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 3 4 7 137 NYLON INSERT JA...

Page 25: ...137 101 137 101 66 101 111 111 101 66 4 137 101 137 101 66 101 111 111 101 66 4 137 101 26 66 66 111 137 111 101 111 101 12 66 101 137 101 25 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 26: ...ER 0 406 X 0 63 X 1 595 X 0 866 2 94 FLANGE SPACER 0 406 X 0 63 X 1 633 X 0 866 2 120 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 5 2 131 NYLON BALL 1 3 4 X 5 16 1 134 NYLON INSERT LOCK NUT B O 3 8 16 2 135...

Page 27: ...147 168 91 165 51 134 94 134 93 66 94 120 65 10 93 120 47 46 4 4 4 51 17 49 A1 A2 A5 A3 A4 A8 A7 A9 A10 A11 A6 FIG A FIG A 27 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 28: ...L 1 3 4 X 5 16 2 135 NYLON INSERT LOCK NUT B O 5 16 18 2 158 SHOULDER BOLT ALLOY 3 8 X 3 4 2 159 SNAP LINK Z P 8MM X 80MM 2 163 SOCKET SET SCREW ALLOY 3 8 16 X 3 4 2 169 STRAP BRACKET 20 SF20 STAINLES...

Page 29: ...26 52 16 17 12 16 17 52 26 12 B1 B7 B3 B4 B5 B6 B2 B1 B2 B3 B4 B5 B6 B7 RIGHT SIDE VIEW LEFT SIDE VIEW 29 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 30: ...Assembly List Item Description Qty 54 PEC FLY CABLE 91 1 4 1 160 SOCKET HEAD CAP SCREW B O 1 4 20 X 3 4 2 Step 14 Pec Fly Cable Assembly 54 9 1 1 4 30 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 31: ...160 54 60 54 60 60 C1 C3 C2 31 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 32: ...13 1 95 FLAT HEAD SOC CAP SCREW 3 8 16 X 1 1 2 1 101 FLAT WASHER SAE B O 3 8 4 111 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 3 4 2 137 NYLON INSERT JAM LOCK NUT B O 3 8 16 2 165 SPLIT HEX TAP BOLT GR 5 B...

Page 33: ...12 53 168 91 165 53 53 74 128 111 101 101 65 101 137 101 137 8 8 111 D5 D4 D3 D2 D1 65 33 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 34: ...3 4 X 5 16 1 135 NYLON INSERT LOCK NUT B O 5 16 18 1 137 NYLON INSERT JAM LOCK NUT B O 3 8 16 1 158 SHOULDER BOLT ALLOY 3 8 X 3 4 1 159 SNAP LINK Z P 8MM X 80MM 1 163 SOCKET SET SCREW ALLOY 3 8 16 X...

Page 35: ...111 101 101 137 55 169 9 55 E1 E2 35 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 36: ...CHROME WASHER 3 8 X 1 1 2 1 101 FLAT WASHER SAE B O 3 8 4 109 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 1 1 2 3 116 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 3 1 4 2 130 METAL HINGE 2 148 RUBBER BUMPER W WASHE...

Page 37: ...130 109 101 3 101 109 130 148 109 7 39 38 101 116 101 116 75 37 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 38: ...TUBE 1 X 19 7 8 2 15 FOAM ROLL TUBE 1 X 26 3 8 1 67 ALUMINUM WASHER 3 8 X 1 1 2 8 72 BUTTON HEAD SOC CAP SCREW B O 3 8 16 X 1 8 161 SOCKET SET SCREW ALLOY 1 4 20 X 1 4 2 166 SPLIT LOCK WASHER B O 3 8...

Page 39: ...72 166 72 67 13 72 166 67 13 15 14 67 67 166 166 180 72 72 19 166 67 13 23 3 72 166 67 13 180 161 13 67 166 72 180 14 180 13 180 43 180 180 39 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 40: ...ssembly List Item Description Qty 50 WEIGHT SHROUD 2 103 FLAT WASHER USS B O 1 4 4 108 HEX HEAD CAP SCREW GR 5 B O 1 4 20 X 3 4 4 175 WEIGHT STACK LID 1 Step 19 40 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 41: ...175 103 108 50 48 103 108 9 103 108 50 103 108 41 AXT 5S_AXT 5D AXT Pro Style Home Gym...

Page 42: ...seated in one of the holes in the Adjustment Plate Now tighten the Retaining Nut with an adjustable wrench Do not allow the Cable Assembly to turn or become jammed while tightening the Retaining Nut F...

Page 43: ...ng the machine be sure that the Plunger fits easily into all seven 7 of the Adjustment Plate Holes and that the end of the Plunger does not make contact with the Adjustment Plate while chang ing from...

Page 44: ...HING BNH0843 2 19 LAP HOLD DOWN ASSY UP3588 1 70 BRONZE BUSHING 1 X 1 260 X 1 496 X 0 531 X 0 118 BNH1815 8 20 LAT BAR HOLDER UP3744 1 71 BRONZE BUSHING 1 2 X 5 8 X 1 2 X 7 8 X 1 8 BNH0528 4 21 LEG EX...

Page 45: ...W GR 5 3 8 16 X 5 BNH0320 11 170 TORSION SPRING BNH1773 1 121 HEX HEAD CAP SCREW GR 5 3 8 16 X 5 1 4 BNH0690 8 171 TUFFSTUFF LOGO ALUMINUM SMALL BNH1323 2 122 HEX HEAD CAP SCREW GR 5 3 8 16 X 3 4 BNH0...

Page 46: ...loose be sure to have it tightened immediately 5 If a piece of equipment appears damaged or not operation properly place the piece out of ser vice immediately Part Two Maintenance In this paragraph w...

Page 47: ...ted from the outside environment and require no lubrication During the machine wipe down wipe the external bearing surfaces with the damp rag and dried to prevent the build up of dust and sweat 4 Line...

Page 48: ...der is expressly limited to the repairs or replacements of warranted defective parts Procedures Warranty service will be performed at TuffStuff s facility in Pomona California TuffStuff will have the...

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