TTI DieselCaptain Operator'S Handbook Manual Download Page 4

1800  816  277

www.tti.com.au

4

Product HandBook

DieselCaptain

Safety 

This manual is intended for use by personnel experienced in the use of this and similar equipment.  Read 
and understand this manual before attempting to operate or perform routine maintenance on this equipment.  
Your safety is of prime priority. 

WARNING

 highlights an essential operating or maintenance procedure, 

practice, condition or statement, which, if not strictly observed, could 
result in injury or death of personnel, or long-term health hazards. 

CAUTION

 highlights an essential operating or maintenance procedure, 

practice, condition or statement, which, if not observed, could result in 
damage or destruction of equipment. 

 A 

NOTE

 highlights or clarifies an essential systems description, operating or 

 

maintenance procedure, condition or statement. 

General Safety Instructions 

1.  This unit is designed and manufactured solely for the purpose of carrying and pumping diesel fuel. Under 

no circumstances should it be used for any other purpose.

2.  Only authorised and trained personnel are to operate this equipment.

3.  Personal Protection Equipment (PPE) must be worn at all times.

4.  Avoid diesel contact with skin and eyes, and avoid breathing vapours or mists. Refer to the relevant Safety 

Data Sheet (SDS).

5.  Do not operate this equipment while under the influence of alcohol or any drugs that could impair your 

capabilities in any way.

6.  Ensure the capacity of the vehicle is suitable for the loaded mass of the DieselCaptain. Refer to the vehicle’s 

operator manual for safe working loads, correct secure points and relevant safety instructions.  As a guide, 
one litre of diesel weighs approximately 0.85 kilograms (kg), therefore a full 1,000 litre DieselCaptain will 
weigh in excess of 1,000kg.

7.  The unit must securely restrained when being transported on a vehicle.

8.  This DieselCaptain must not be lifted when partially or completely filled unless supported by an appropriate 

mounting frame or pallet.  This unit is not suitable for stacking.

9.  The DieselCaptain must never be left unattended while dispensing fuel or being filled with diesel.

Summary of Contents for DieselCaptain

Page 1: ...Operator s HandBook DieselCaptain w w w t t i c o m a u Manufacturer of The Safest Tanks in Motion...

Page 2: ...achine Limitation 7 Driving Stability 7 Operating Instructions 8 Before First Use 8 Operation 10 Filling the DieselCaptain 10 Transferring Diesel 11 Risk Assessment 13 Maintenance 14 Periodic Checks 1...

Page 3: ...100 through to 1 200 litre tanks supplied with different capacity pumps This manual describes the operation and maintenance procedures applicable to all units noting additional requirements to the la...

Page 4: ...r no circumstances should it be used for any other purpose 2 Only authorised and trained personnel are to operate this equipment 3 Personal Protection Equipment PPE must be worn at all times 4 Avoid d...

Page 5: ...rements and all relevant legislation CAUTION DIESEL FUEL ONLY IMPORTANT Statement of Suitability All TTi diesel tanks are manufactured Nathalia Victoria and are suitable for the transportation of dies...

Page 6: ...ocker Baffle Safety System 800 litres and above 5 digit electronic flow meter Description The TTi DieselCaptain is designed to carry and dispense diesel fuel using the self contained pump and fuel dis...

Page 7: ...tionally available is a mechanical 5 digit electronic flow meter mounted next to the dispensing nozzle Pump Power Supply Power to the 12V electric pump options is supplied by the tow vehicle via integ...

Page 8: ...ain is shown at Figure 1 available as an option from TTi 1800 816 277 www tti com au 7 Product HandBook DieselCaptain Operating Instructions Before first use Your DieselCaptain is delivered fully asse...

Page 9: ...main components of the DieselCaptain are illustrated at Figure 2 1800 816 277 www tti com au 8 Product HandBook DieselCaptain CAUTION The unit has pump options allowing for different voltages Warrant...

Page 10: ...the pump 8 Close the DieselCaptain s cover and if necessary secure it with the padlock removed previously 1800 816 27 ww tti com au 9 illing the DieselCaptain he unit s tank is filled as follows WARN...

Page 11: ...op of the tank is clear and not obstructed in any way CAUTION Always connect the negative power cable s alligator clip to the power supply first followed by the positive Ensure the clips are connected...

Page 12: ...if necessary secure it with the padlock removed previously 1800 816 277 www tti com au 11 Product HandBook DieselCaptain CAUTION The DieselCaptain must never be left unattended while transferring die...

Page 13: ...emission of vapours or flammability weather untrained visitors tank not secured tank used for non diesel products Medium As above user trained in the states chemical mixing administration course e g C...

Page 14: ...re firmly secured tighten if necessary Inspect the filling nozzle hoses breather vent and fittings for any defects such as cracks leaks or other signs or wear or damage Replace any damaged components...

Page 15: ...be undertaken each month or 20 operating hours whichever occurs first No Task Date Signed 1 All Daily and Weekly tasks 2 Check for damaged electrical cable on electric pump option 3 Check hose by unwi...

Page 16: ...hours of the DieselCaptain CAUTION Ensure the pump is disconnected from its power supply before undertaking any maintenance 1 Unscrew the filler cap and withdraw the inlet filter Clean the filter and...

Page 17: ...es taking care to remove any particles caught between the ends of the vanes and the housing c Refit the cover ensuring the screws are not overtightened Figure 6 Tank Drain Bung 3 The vanes in the head...

Page 18: ...ose connection Motor runs slowly with low fuel flow Low voltage supply Test power supply and ensure adequate voltage Motor runs but no fuel delivery Tank level too Low Add fuel to tank Clogged suction...

Page 19: ...service calls clean up time and transport charges 3 The use of non genuine parts on equipment supplied by TTi This will automatically negate any warranty How to Obtain Service Under this Warranty War...

Page 20: ...i com au 1800 816 277 sales tti com au PO Box 137 Nathalia VIC 3638 Murray Valley Hwy Nathalia VIC 3638 Proudly Built By Signature Date Signature Date Quality Checked By Scan to view our PDF Handbook...

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