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1800  816  277

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3

Product HandBook

DieselCaptain

Disclaimer 

All information, illustrations, and specifications contained in this manual are based on the latest product 

information available at the time of this publication’s printing.  TransTank International (TTi) reserves the right 

to alter and substitute specifications and methods at any time, in line with our commitment to continuous 

improvement.

No patent liability is assumed with respect to the use of information contained within this manual.  While 

every precaution has been taken in the preparation of this manual, TTi assumes no responsibility for errors or 

omissions.

Thank you for purchasing a TTi DieselCaptain Portable Diesel Refuelling 

Unit (DieselCaptain), which will provide many years of reliable service 

when operated and maintained in accordance with this manual. 

TTi manufacture a range of DieselCaptain units, from 100 through to 1,200 litre tanks, supplied with different 
capacity pumps.  This manual describes the operation and maintenance procedures applicable to all units, 
noting additional requirements to the larger units where necessary. 

All TTi DieselCaptain tanks are rotationally moulded from quality diesel grade polyethylene, purpose 
designed and manufactured to high standards.  The DieselCaptain tanks incorporate a lockable filler cap 
with strainer and an innovative breather system fitted as standard. 

All DieselCaptain come standard with an auto shut-off nozzle; with the pump featuring a 40-minute duty 
cycle for continuous dispensing.  All pumps contain an internal bypass to allow operation for short periods 
with the dispensing nozzle closed. 

Included with your Diesel Captain is the following documents: 

1.  Operator’s Handbook (this manual, which includes the Warranty Registration Card) 

2.  Integral pump manufacturer’s handbook 

3.  Tank Quality Check Form. This is your verification that the unit has been quality checked, and verifies the 

serial number affixed to the unit. 

 

Summary of Contents for DieselCaptain

Page 1: ...Operator s HandBook DieselCaptain w w w t t i c o m a u Manufacturer of The Safest Tanks in Motion...

Page 2: ...achine Limitation 7 Driving Stability 7 Operating Instructions 8 Before First Use 8 Operation 10 Filling the DieselCaptain 10 Transferring Diesel 11 Risk Assessment 13 Maintenance 14 Periodic Checks 1...

Page 3: ...100 through to 1 200 litre tanks supplied with different capacity pumps This manual describes the operation and maintenance procedures applicable to all units noting additional requirements to the la...

Page 4: ...r no circumstances should it be used for any other purpose 2 Only authorised and trained personnel are to operate this equipment 3 Personal Protection Equipment PPE must be worn at all times 4 Avoid d...

Page 5: ...rements and all relevant legislation CAUTION DIESEL FUEL ONLY IMPORTANT Statement of Suitability All TTi diesel tanks are manufactured Nathalia Victoria and are suitable for the transportation of dies...

Page 6: ...ocker Baffle Safety System 800 litres and above 5 digit electronic flow meter Description The TTi DieselCaptain is designed to carry and dispense diesel fuel using the self contained pump and fuel dis...

Page 7: ...tionally available is a mechanical 5 digit electronic flow meter mounted next to the dispensing nozzle Pump Power Supply Power to the 12V electric pump options is supplied by the tow vehicle via integ...

Page 8: ...ain is shown at Figure 1 available as an option from TTi 1800 816 277 www tti com au 7 Product HandBook DieselCaptain Operating Instructions Before first use Your DieselCaptain is delivered fully asse...

Page 9: ...main components of the DieselCaptain are illustrated at Figure 2 1800 816 277 www tti com au 8 Product HandBook DieselCaptain CAUTION The unit has pump options allowing for different voltages Warrant...

Page 10: ...the pump 8 Close the DieselCaptain s cover and if necessary secure it with the padlock removed previously 1800 816 27 ww tti com au 9 illing the DieselCaptain he unit s tank is filled as follows WARN...

Page 11: ...op of the tank is clear and not obstructed in any way CAUTION Always connect the negative power cable s alligator clip to the power supply first followed by the positive Ensure the clips are connected...

Page 12: ...if necessary secure it with the padlock removed previously 1800 816 277 www tti com au 11 Product HandBook DieselCaptain CAUTION The DieselCaptain must never be left unattended while transferring die...

Page 13: ...emission of vapours or flammability weather untrained visitors tank not secured tank used for non diesel products Medium As above user trained in the states chemical mixing administration course e g C...

Page 14: ...re firmly secured tighten if necessary Inspect the filling nozzle hoses breather vent and fittings for any defects such as cracks leaks or other signs or wear or damage Replace any damaged components...

Page 15: ...be undertaken each month or 20 operating hours whichever occurs first No Task Date Signed 1 All Daily and Weekly tasks 2 Check for damaged electrical cable on electric pump option 3 Check hose by unwi...

Page 16: ...hours of the DieselCaptain CAUTION Ensure the pump is disconnected from its power supply before undertaking any maintenance 1 Unscrew the filler cap and withdraw the inlet filter Clean the filter and...

Page 17: ...es taking care to remove any particles caught between the ends of the vanes and the housing c Refit the cover ensuring the screws are not overtightened Figure 6 Tank Drain Bung 3 The vanes in the head...

Page 18: ...ose connection Motor runs slowly with low fuel flow Low voltage supply Test power supply and ensure adequate voltage Motor runs but no fuel delivery Tank level too Low Add fuel to tank Clogged suction...

Page 19: ...service calls clean up time and transport charges 3 The use of non genuine parts on equipment supplied by TTi This will automatically negate any warranty How to Obtain Service Under this Warranty War...

Page 20: ...i com au 1800 816 277 sales tti com au PO Box 137 Nathalia VIC 3638 Murray Valley Hwy Nathalia VIC 3638 Proudly Built By Signature Date Signature Date Quality Checked By Scan to view our PDF Handbook...

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