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Tsurumi’s Operation, Service, and Repair Manual 

 

Introduction 

 

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WARNING:   THIS GENERATOR IS DESIGNED TO GIVE SAFE AND DEPENDABLE SERVICE WHEN 

OPERATED ACCORDING TO THE INSTRUCTIONS IN THE TECHNICAL MANUALS PROVIDED 
WITH THE GENERATOR. 

WARNING:   DO NOT OPERATE THE GENERATOR BEFORE YOU HAVE READ AND UNDERSTAND THE 

INSTRUCTIONS AND THE ENGINE MANUFACTURER’S MANUAL. FAILURE TO DO SO 
COULD RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE. 

1-3  Placards 

Placards, shown in Figure 1-1 through Figure 1-8 are attached to the portable generator to warn 
operating and maintenance personnel of potential hazards, to provide maintenance information, 
and to provide generator ratings and capabilities. The large label below is located on the front 
panel of the portable generator. The label presents operational Warnings and Cautions for 
generator users. 

1-4  SAFETY PRECAUTIONS 

WARNING:  IN ORDER TO ASSURE SAFE AND EFFICIENT OPERATION OF THE GENERATOR, 

OPERATOR’S SHOULD READ AND COMPLY WITH THE FOLLOWING SAFETY PRECAUTIONS. 

 

Do not operate the generator near gasoline or gaseous fuels because of the potential danger from 
explosion or fire. 

Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use open flame 

near the fuel tank. Be careful not to spill fuel during refueling. If fuel is spilled, wipe it off and let it dry before 
starting the engine

 

Do not place flammable materials near the generator. 

Be careful not to place fuel, matches, gunpowder, oily 

cloths, straw, trash, or any other combustibles near the generator. 

 

Do not operate the generator inside a room, cave, tunnel, or other insufficiently ventilated area. 

Always 

operate the generator in a well-ventilated area. The engine may become overheated, and the poisonous carbon 
monoxide gas contained in the exhaust gases will endanger human lives. 

 

Keep the generator at least 1 meter (3 feet) away from any structure or building during use.

 When a 

generator is located close to a building or nearby equipment, heat and exhaust from the engine will cause the 
surrounding temperature to rise.  This will degrade the engines cooling efficiency, causing overheating. 

 

Do not enclose the generator nor cover it with a box.

 The generator has a built-in, forced-air cooling system, 

and may become overheated if it is enclosed. 

 

Operate the generator on a level surface.

 It is not necessary to prepare a special foundation for the generator. 

However, the generator will vibrate on an irregular surface. Therefore, choose a level place without surface 
irregularities. 

 

Shutoff the generator when moving the generator to another work site.

 It the generator is tilted or moved 

during operation, fuel may spill and/or the generator may tip over, causing a hazardous situation. Proper 
lubrication cannot be expected if the generator is operated on a steep incline or slope. In such a case, the piston 
may seize; it may seize even if the oil is above the upper level. 

 

Do not operate in rain or with wet hands.

 The operator may suffer severe electric shock, if the generator is wet 

due to rain or snow. If wet, dry before starting. Do not pour water directly over the generator, nor wash it with water. 

 

Do not connect the generator to a commercial power line.

 Connection to a commercial power line may result 

in short circuit and damage the generator. When connecting to domestic circuits, install only approved transfer 
switches and make sure power and control circuitry meet local electrical code requirements.

 

 

Do not smoke or use other smoking materials (pipes, cigars, etc.) while handling the battery.

 The battery 

emits flammable hydrogen gas, which can explode if exposed to electrical arcing or open flame. Keep the work 
area well ventilated and keep the battery away from open flames/sparks. 

 

Summary of Contents for TPG4-3000HDX

Page 1: ...ed in the exhaust gases will endanger human lives Keep the generator at least 1 meter 3 feet away from any structure or building during use When a generator is located close to a building or nearby eq...

Page 2: ...nts TPG4 Fig 1 3 AIR CLEANER MAINTENANCE CLEAN ELEMENT EVERY 50 HOURS EVERY 10 HOURS UNDER DUSTY CONDITIONS WASH IN HIGH FLASH POINT SOLVENT SQUEEZE DRY THEN DIP IN CLEAN ENGINE OIL AND SQUEEZE OUT EX...

Page 3: ...ion increases the speed of the generator up to operating speed level When there is no load the engine speed returns to idle 5 The FULL POWER switch allows the generator to provide full rated power for...

Page 4: ...REAKER PRESS TO RESET CIRCUIT BREAKER PRESS TO RESET CIRCUIT BREAKER PRESS TO RESET OFF O N START ENGINE S W STARTER RES ET SW ON PUSH OFF TEST TEST RESET RESET Figure 3 3 Model TPG4 4 4 4 7000HDXE St...

Page 5: ...m must be made by a qualified electrician 2 Improper connections can allow electrical current from the generator to backfeed into the utility lines which may electrocute utility company workers or oth...

Page 6: ...UEL TANK DO NOT REFUEL WHILE SMOKING OR NEAR OPEN FLAMES OR OTHER SUCH POTENTIAL FIRE HAZARDS OTHERWISE FIRE ACCIDENT MAY OCCUR AVOID REPEATED OR PROLONGED CONTACT WITH SKIN OR BREATHING OF VAPOR KEEP...

Page 7: ...ator WARNING IMPROPER CONNECTIONS CAN ALLOW ELECTRICAL CURRENT FROM THE GENERATOR TO BACKFEED INTO THE UTILITY LINES WHICH MAY ELECTROCUTE UTILITY COMPANY WORKERS OR OTHERS WHO CONTACT THE LINES DURIN...

Page 8: ...mage to the engine 2 ELECTRIC START Model TPG4 7000HDXE NOTE The engine on the Model TPG4 7000HDXE generator is primarily started using the electric starter but may be started using the recoil starter...

Page 9: ...op the engine in an emergency set the ENGINE SWITCH to the OFF position b For normal use turn the AC circuit breaker to the OFF position c Disconnect battery cables d Turn the engine switch to the OFF...

Page 10: ...THE PLUG INTO RECEPTACLE AND TURN CLOCKWISE WARNING BE SURE TO GROUND THE GENERATOR IF THE CONNECTED ELECTRICAL EQUIPMENT IS GROUNDED NOTE Whenever a circuit breaker trips off during operation the ge...

Page 11: ...120V Rated Output is Available Unavailable 120V 240V Half of Rated Output is Available Rated Output is Available WARNING TO TAKE OUT POWER FROM TWIST LOCK RECEPTACLE INSERT THE PLUG INTO RECEPTACLE AN...

Page 12: ...ure 3 8 Fuel Valve 3 13 Oil Alert 1 The oil alert detects the fall in oil level in the crankcase and automatically stops the engine when the oil level falls down below the predetermined level 13 When...

Page 13: ...ime is in contact with an electrical ground such as a plumbing fixture wet floor or earth The ground fault circuit interrupter will not protect against short circuits or overloads The circuit breaker...

Page 14: ...ILS TESTING DO NOT USE YOUR GENERATOR CONTACT YOUR TSURUMI DEALER Inspection 1 Unplug all tools and appliances from the generator 2 Start the engine 3 Turn the circuit breaker to the ON position The G...

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