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- 8 - 

 

Terminal 

Description 

[Output relay] 

● Output relay OUT1 (Terminals 4, 5, 6), OUT2 

(Terminals 7, 8, 9), OUT3 (Terminals 13, 14, 15) 

 Output terminals used to notify external devices of 

an alarm or overload condition. Three relay signals, 

OUT1, OUT2, and OUT3 will be output. 

Contact specification: 1c contact: 250 VAC, 0.5A 

Contact specification: 1c contact: 250 VAC, 0.5A 

Contact specification: 1c contact: 250 VAC, 0.5A 

Contact specification: 1c contact: 250 VAC, 0.5A 

(Inductive load cosφ = 0.4)

(Inductive load cosφ = 0.4)

(Inductive load cosφ = 0.4)

(Inductive load cosφ = 0.4)    

Notes: 

 

When an electromagnetic contactor is connected as shown 

in the left figure 

, limit the operating coil capacity to 

less than 100 VA at power-on and to less than 10 VA 

during retention. If an electromagnetic contactor with 

larger capacity is connected, activate an auxiliary relay 

with the output of the Shock Monitor as shown in the left 

figure 

, and then open/close the electromagnetic 

contactor with the contact of the auxiliary relay. 

 

As shown in the left figure, mount a CR absorber to 

the coils of the electromagnetic contactor and 

auxiliary relay to prevent noise generation. 

 

When a sequencer photocoupler input which operates 

with minute current (10 mA or less) is connected, activate 

a relay for minute current with a relay output, and then 

connect the contact of the relay for minute current to a 

sequencer photocoupler input. 

8.2 Connector CN1 

Terminal 

Description 

[Contact input] 
 
 
 
 
 
 
 
 
 
[Non-contact input]

 

● X1, X2, X3 (CN1 pin Nos. 1, 9, 2) 

These terminals are used to externally switch preset 

overload detection levels according to the load 

condition of the equipment. The level can be switched 

according to the load condition which varies depending 

on the selected motor speed, material, process, etc. 

Up to eight detection levels can be selected by using the 

combination of the ON (short-circuit) and OFF (open) 

statuses of terminals X1 to X3. Three individual settings 

for OUT1 - OUT3 can be set for each selection No. 

 

 
 
 

 
 
 

 
 
 

If a number larger than the value set for parameter 

“5: Process” (No. of selected levels, refer to page 16) 

is chosen, the selection will be [1]. 

● X4 (CN1 pin No. 10) 

  While the section between X4 and CM is 

short-circuited, the load detection is stopped. 

● X5 (CN1 pin No. 11) 

  When the section between X1 and CM is 

short-circuited (turned ON), the integration of the 

power starts. 

Two integration methods are available: To integrate 

the power while the section is turned ON; or to 

integrate the power for the setting time after the 

section is turned ON. This can be set with 

parameter 3: Integration Time. 

Note: 

  When setting [Non-contact input], be sure to use an 

open collector signal shown in the left figure 

Using 

  or 

  may cause malfunction due to a 

detour circuit which may be created depending on the 

condition of the power supply. 

OUT1 

OUT2 






TSM4000

 

OUT3 

14 
13 

15 

Process No. 

X1 - CM 

X2 - CM 

X3 - CM 

Process [1] 

OFF 

OFF 

OFF 

Process [2] 

ON 

OFF 

OFF 

Process [3] 

OFF 

ON 

OFF 

Process [4] 

ON 

ON 

OFF 

Process [5] 

OFF 

OFF 

ON 

Process [6] 

ON 

OFF 

ON 

Process [7] 

OFF 

ON 

ON 

Process [8] 

ON 

ON 

ON 

 

① 

② 

X1 

+12 V 

TSM4000 

CM 

TSM4000 

 

 

 

×

×

×

×

 

 

×

×

×

×

 

X1 

CM 

+12 V 

X1

 

1

 

CM

 

4

 

+12 V 

TSM4000 

X1 

X2 

X3 

10 

X5 

10 mA 

+12 V 

TSM4000 

X4 

11 

CM 

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D

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CR 
absorber 

AR 

MC 

A R  

T SM 4 0 0 0

 

EM contactor 

Aux. relay

 

M C  

T SM 4 0 0 0 

EM contactor 

Summary of Contents for TSM4000M2

Page 1: ...users who will actually use this product Keep this instruction manual safe from loss until this product is discarded This product is subject to change without prior notice Instruction Manual Shock Mo...

Page 2: ...medium to light injury or property damage can occur Even if the instructions are followed a serious consequence may result depending on the situation Be sure to exercise due caution and follow all of...

Page 3: ...0 VAC motor power supply ensure that the Shock Monitor unit and 400 V resistor are connected properly Otherwise an Otherwise an Otherwise an Otherwise an electric shock or fire may result electric sho...

Page 4: ...can be set with a parameter 1 The period while X5 is ON and 2 the period of the parameter setting time which starts after X5 turns ON The load ratio is calculated by dividing the obtained integral pow...

Page 5: ...this cable length is insufficient optional cables of 3 m 5 m 10 m 20 m and 30 m are available Contact TEM when necessary 5 Part Names 5 Part Names 5 Part Names 5 Part Names LCD display LED indicators...

Page 6: ...7 Wiring 7 Wiring 7 Wiring Complete wiring by using only the socket before attaching the Shock Monitor main unit to the socket Connect a commercial power supply of 90 to 250 VAC 50 60Hz or a DC power...

Page 7: ...through sensor Motor rated current A Sensor model No No of times to pass wire through sensor 0 1 0 71 TSM U010 6 0 36 TSM U010 12 0 2 1 4 TSM U010 3 0 70 TSM U010 6 0 4 2 3 TSM U010 2 1 2 TSM U010 3 0...

Page 8: ...5 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit and their...

Page 9: ...ion of the equipment The level can be switched according to the load condition which varies depending on the selected motor speed material process etc Up to eight detection levels can be selected by u...

Page 10: ...ety Installation Wiring Terminals Terminals Terminals Terminals Connection Operation Maintenance Inspection Specifications Dimensions Warranty 1 mA max 100 200 5 10 V 0 Load ratio Analog output OUT1 O...

Page 11: ...the operational power supply Do not connect the secondary side of the inverter Contents Usage Names Safety Installation Wiring Terminals Connection Connection Connection Connection Operation Maintena...

Page 12: ...for the input to X1 X2 X3 X4 and X5 5 Connect a commercial power supply to the operational power supply Do not connect the secondary side of the inverter Contents Usage Names Safety Installation Wiri...

Page 13: ...status of the output relay Reset the self holding status of the output relay Return to parameter 1 Show the Test Program mode switching screen Change to the Monitor mode Change to the Monitor mode Ch...

Page 14: ...elative and absolute values which can be switched with the MODE key For power monitoring the displayed load ratio is a value calculated on the assumption that the selected motor capacity is 100 The re...

Page 15: ...Start Time Operating relay Auto Reset ON Resets automatically 1 second Press the RESET key Whichever is longer is applied PROGRAM MODE SET 1 Parameter Lock 1 Unlocked 1 Parameter Lock 2 Locked 2 Base...

Page 16: ...red The load ratio display of the Shock Monitor shows 100 when this motor capacity is detected When a motor other than listed is used select the nearest capacity 1 P a r a m e t e r L o c k 1 P a r a...

Page 17: ...the integral power value reaches or exceeds the setting value 7 7 7 7 P r o c P r o c P r o c P r o c e s s e s s e s s e s s 1 1 1 1 When 2 is selected SET Make the set data effective Increment the...

Page 18: ...is regarded as effective data 20 ms NORMAL Use this setting for normal operation The average of five sampling values is regarded as effective data 100 ms SLOW Set this option when you want to reduce...

Page 19: ...cond inhibit function is activated regardless of the inhibit time setting 2 Off The Auto Inhibit is disabled 1 Always The backlight illuminates all the time LCD backlight setting 2 2min The backlight...

Page 20: ...ut Start Time 1s OUT1 Setting level Integral power lower limit OUT1 output relay Integral power When parameter 3 Integration Time is set to X1 ON 0 1 s min ON OUT2 Setting level Integral power upper l...

Page 21: ...r OUT3 indicator OUT3 output relay ON When parameter 12 is set to Self Hold Shock Time for OUT3 Start Time Electric power ON Used for emergency stop Contents Usage Names Safety Installation Wiring Ter...

Page 22: ...phase U phase or W phase Is the No of times to pass the wire through the sensor correct Wrong Install the wiring properly Check the wiring of the voltage input U V W Terminals 1 2 3 No wiring install...

Page 23: ...be turned on accidentally 3 Observe the guidelines listed in the Labor Safety and Health Regulation 4 When conducting a megger test or dielectric withstanding voltage test remove the Shock Monitor ma...

Page 24: ...ve load 24 VDC 4 mA Relay contact output OUT1 OUT3 100 000 times of operation Output Analog output signal 0 to 10 VDC Inhibit function When the frequency changes by 4 Hz s or more the electric power d...

Page 25: ...2P TSM4 PR1 TSM4 PL1 Contents Usage Names Safety Installation Wiring Terminals Connection Operation Maintenance Inspection Specifications Dimensions Dimensions Dimensions Dimensions Warranty 37 46 4 4...

Page 26: ...damages 18 3 Paid warranty Even within the free warranty period if a failure or malfunction occurs in the TEM product due to any of the following causes the investigation repair shall be charged 1 The...

Page 27: ...MEMO MEMO MEMO MEMO...

Page 28: ...Ltd http tsubaki sg U S Tsubaki Power Transmission LLC http www ustsubaki com Taiwan Tsubakimoto Co http tsubakimoto com tw Tsubaki of Canada Limited http tsubaki ca Tsubakimoto Chain Shanghai Co Ltd...

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