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- 6 - 

  Current sensor 

To detect motor current, pass the V-phase motor wire through 
the sensor in the direction from the power supply side to 
motor side as shown by the arrow. Make sure that the 
direction of the wire matches with the arrow on the top of the 
current sensor. The number of times to pass the wire through 
the sensor depends on the motor capacity and voltage. Refer to 
the following table for the specified number. 
The figure on the left shows the case where the number of 
times to pass the wire through the sensor is two (2). 

 

(Note) Refer to the connection diagrams on pages 10 and 11 for 
the current sensor wiring and be sure to pass through the motor 
wire of the correct phase which is connected with the voltage 
input terminal V[2] of the TSM4000. If the wire of the other 
phase is connected, or the wire is passed through in the opposite 
direction, the electric power cannot be detected properly. This 
wiring is unrelated to the positive/reverse phase of the power 
supply or of the forward/reverse rotation switching of the motor. 

 

■ Number of times to pass the wire through the sensor 

200/220 VAC motor 

400/440 VAC motor 

Motor 

capacity 

(kW) 

Motor 

rated 

current (A) 

Sensor 

model No. 

No. of times to 

pass wire 

through sensor 

Motor 

rated 

current (A) 

Sensor 

model No. 

No. of times to 

pass wire 

through sensor 

0.1 

0.71 

TSM-U010 

0.36 

TSM-U010 

12 

0.2 

1.4 

TSM-U010 

0.70 

TSM-U010 

0.4 

2.3 

TSM-U010 

1.2 

TSM-U010 

0.75 

3.6 

TSM-U050 

1.8 

TSM-U010 

1.5 

6.6 

TSM-U050 

3.3 

TSM-U050 

2.2 

9.2 

TSM-U050 

4.6 

TSM-U050 

3.7 

15 

TSM-U050 

7.5 

TSM-U050 

5.5 

22 

TSM-U050 

11 

TSM-U050 

7.5 

29 

TSM-U100 

15 

TSM-U050 

11 

42 

TSM-U100 

21 

TSM-U050 

15 

55 

TSM-U150 

28 

TSM-U100 

18.5 

67 

TSM-U150 

34 

TSM-U100 

22 

78 

TSM-U200 

39 

TSM-U100 

30 

107 

TSM-M300 

54 

TSM-U150 

37 

132 

TSM-M300 

66 

TSM-U150 

45 

160 

TSM-M400 

80 

TSM-U200 

55 

198 

TSM-M600 

99 

TSM-M300 

75 

270 

TSM-M600 

135 

TSM-M300 

90 

320 

TSM-M800 

160 

TSM-M400 

110 

384 

TSM-M800 

192 

TSM-M400 

The motor rated current values in the table are for reference only. 

■ Connecting the sensor cable to the main unit 

Connect the sensor cable TSM4-S01 included in the package properly to the current 
sensor and Shock Monitor main unit respectively. If the cable length is insufficient, 
longer cables are optionally available. Refer to page 4 for the model number of the 
sensor cable and contact TEM for ordering. 

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Summary of Contents for TSM4000M2

Page 1: ...users who will actually use this product Keep this instruction manual safe from loss until this product is discarded This product is subject to change without prior notice Instruction Manual Shock Mo...

Page 2: ...medium to light injury or property damage can occur Even if the instructions are followed a serious consequence may result depending on the situation Be sure to exercise due caution and follow all of...

Page 3: ...0 VAC motor power supply ensure that the Shock Monitor unit and 400 V resistor are connected properly Otherwise an Otherwise an Otherwise an Otherwise an electric shock or fire may result electric sho...

Page 4: ...can be set with a parameter 1 The period while X5 is ON and 2 the period of the parameter setting time which starts after X5 turns ON The load ratio is calculated by dividing the obtained integral pow...

Page 5: ...this cable length is insufficient optional cables of 3 m 5 m 10 m 20 m and 30 m are available Contact TEM when necessary 5 Part Names 5 Part Names 5 Part Names 5 Part Names LCD display LED indicators...

Page 6: ...7 Wiring 7 Wiring 7 Wiring Complete wiring by using only the socket before attaching the Shock Monitor main unit to the socket Connect a commercial power supply of 90 to 250 VAC 50 60Hz or a DC power...

Page 7: ...through sensor Motor rated current A Sensor model No No of times to pass wire through sensor 0 1 0 71 TSM U010 6 0 36 TSM U010 12 0 2 1 4 TSM U010 3 0 70 TSM U010 6 0 4 2 3 TSM U010 2 1 2 TSM U010 3 0...

Page 8: ...5 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit and their...

Page 9: ...ion of the equipment The level can be switched according to the load condition which varies depending on the selected motor speed material process etc Up to eight detection levels can be selected by u...

Page 10: ...ety Installation Wiring Terminals Terminals Terminals Terminals Connection Operation Maintenance Inspection Specifications Dimensions Warranty 1 mA max 100 200 5 10 V 0 Load ratio Analog output OUT1 O...

Page 11: ...the operational power supply Do not connect the secondary side of the inverter Contents Usage Names Safety Installation Wiring Terminals Connection Connection Connection Connection Operation Maintena...

Page 12: ...for the input to X1 X2 X3 X4 and X5 5 Connect a commercial power supply to the operational power supply Do not connect the secondary side of the inverter Contents Usage Names Safety Installation Wiri...

Page 13: ...status of the output relay Reset the self holding status of the output relay Return to parameter 1 Show the Test Program mode switching screen Change to the Monitor mode Change to the Monitor mode Ch...

Page 14: ...elative and absolute values which can be switched with the MODE key For power monitoring the displayed load ratio is a value calculated on the assumption that the selected motor capacity is 100 The re...

Page 15: ...Start Time Operating relay Auto Reset ON Resets automatically 1 second Press the RESET key Whichever is longer is applied PROGRAM MODE SET 1 Parameter Lock 1 Unlocked 1 Parameter Lock 2 Locked 2 Base...

Page 16: ...red The load ratio display of the Shock Monitor shows 100 when this motor capacity is detected When a motor other than listed is used select the nearest capacity 1 P a r a m e t e r L o c k 1 P a r a...

Page 17: ...the integral power value reaches or exceeds the setting value 7 7 7 7 P r o c P r o c P r o c P r o c e s s e s s e s s e s s 1 1 1 1 When 2 is selected SET Make the set data effective Increment the...

Page 18: ...is regarded as effective data 20 ms NORMAL Use this setting for normal operation The average of five sampling values is regarded as effective data 100 ms SLOW Set this option when you want to reduce...

Page 19: ...cond inhibit function is activated regardless of the inhibit time setting 2 Off The Auto Inhibit is disabled 1 Always The backlight illuminates all the time LCD backlight setting 2 2min The backlight...

Page 20: ...ut Start Time 1s OUT1 Setting level Integral power lower limit OUT1 output relay Integral power When parameter 3 Integration Time is set to X1 ON 0 1 s min ON OUT2 Setting level Integral power upper l...

Page 21: ...r OUT3 indicator OUT3 output relay ON When parameter 12 is set to Self Hold Shock Time for OUT3 Start Time Electric power ON Used for emergency stop Contents Usage Names Safety Installation Wiring Ter...

Page 22: ...phase U phase or W phase Is the No of times to pass the wire through the sensor correct Wrong Install the wiring properly Check the wiring of the voltage input U V W Terminals 1 2 3 No wiring install...

Page 23: ...be turned on accidentally 3 Observe the guidelines listed in the Labor Safety and Health Regulation 4 When conducting a megger test or dielectric withstanding voltage test remove the Shock Monitor ma...

Page 24: ...ve load 24 VDC 4 mA Relay contact output OUT1 OUT3 100 000 times of operation Output Analog output signal 0 to 10 VDC Inhibit function When the frequency changes by 4 Hz s or more the electric power d...

Page 25: ...2P TSM4 PR1 TSM4 PL1 Contents Usage Names Safety Installation Wiring Terminals Connection Operation Maintenance Inspection Specifications Dimensions Dimensions Dimensions Dimensions Warranty 37 46 4 4...

Page 26: ...damages 18 3 Paid warranty Even within the free warranty period if a failure or malfunction occurs in the TEM product due to any of the following causes the investigation repair shall be charged 1 The...

Page 27: ...MEMO MEMO MEMO MEMO...

Page 28: ...Ltd http tsubaki sg U S Tsubaki Power Transmission LLC http www ustsubaki com Taiwan Tsubakimoto Co http tsubakimoto com tw Tsubaki of Canada Limited http tsubaki ca Tsubakimoto Chain Shanghai Co Ltd...

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