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- 6 - 

  Current sensor 

To detect motor current, pass the V-phase motor wire through 
the sensor in the direction from the power supply side to 
motor side as shown by the arrow. Make sure that the 
direction of the wire matches with the arrow on the top of the 
current sensor. The number of times to pass the wire through 
the sensor depends on the motor capacity and voltage. Refer to 
the following table for the specified number. 
The figure on the left shows the case where the number of 
times to pass the wire through the sensor is two (2). 

 

(Note) Refer to the connection diagrams on pages 10 and 11 for 
the current sensor wiring and be sure to pass through the motor 
wire of the correct phase which is connected with the voltage 
input terminal V[2] of the TSM4000. If the wire of the other 
phase is connected, or the wire is passed through in the opposite 
direction, the electric power cannot be detected properly. This 
wiring is unrelated to the positive/reverse phase of the power 
supply or of the forward/reverse rotation switching of the motor. 

 

■ Number of times to pass the wire through the sensor 

Motor 

capacity 

(kW) 

200/220 VAC motor 

400/440 VAC motor 

Motor 

rated 

current (A) 

Sensor 

model No. 

No. of times to 

pass wire 

through sensor 

Motor 

rated 

current (A) 

Sensor 

model No. 

No. of times to 

pass wire 

through sensor 

0.1 

0.71 

TSM-U010 

0.36 

TSM-U010 

12 

0.2 

1.4 

TSM-U010 

0.70 

TSM-U010 

0.4 

2.3 

TSM-U010 

1.2 

TSM-U010 

0.75 

3.6 

TSM-U050 

1.8 

TSM-U010 

1.5 

6.6 

TSM-U050 

3.3 

TSM-U050 

2.2 

9.2 

TSM-U050 

4.6 

TSM-U050 

3.7 

15 

TSM-U050 

7.5 

TSM-U050 

5.5 

22 

TSM-U050 

11 

TSM-U050 

7.5 

29 

TSM-U100 

15 

TSM-U050 

11 

42 

TSM-U100 

21 

TSM-U050 

15 

55 

TSM-U150 

28 

TSM-U100 

18.5 

67 

TSM-U150 

34 

TSM-U100 

22 

78 

TSM-U200 

39 

TSM-U100 

30 

107 

TSM-M300 

54 

TSM-U150 

37 

132 

TSM-M300 

66 

TSM-U150 

45 

160 

TSM-M400 

80 

TSM-U200 

55 

198 

TSM-M600 

99 

TSM-M300 

75 

270 

TSM-M600 

135 

TSM-M300 

90 

320 

TSM-M800 

160 

TSM-M400 

110 

384 

TSM-M800 

192 

TSM-M400 

The motor rated current values in the table are for reference only. 

■ Connecting the sensor cable to the main unit 

Connect the sensor cable TSM4-S01 included in the package properly to the current 
sensor and Shock Monitor main unit respectively. If the cable length is insufficient, 
longer cables are optionally available. Refer to page 4 for the model number of the 
sensor cable and contact TEM for ordering. 

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Summary of Contents for TSM4000M1

Page 1: ...s who will actually use this product Keep this instruction manual safe from loss until this product is discarded This product is subject to change without prior notice Instruction Manual Shock Monitor...

Page 2: ...medium to light injury or property damage can occur Even if the instructions are followed a serious consequence may result depending on the situation Be sure to exercise due caution and follow all of...

Page 3: ...0 VAC motor power supply ensure that the Shock Monitor unit and 400 V resistor are connected properly Otherwise an e Otherwise an e Otherwise an e Otherwise an electric shock or fire may result lectri...

Page 4: ...which the reference value has been subtracted that is the relative value to the reference value If the relative value reaches or exceeds the preset OUT1 or OUT2 level for example a relative value of 5...

Page 5: ...is cable length is insufficient optional cables of 3 m 5 m 10 m 20 m and 30 m are available Contact TEM when necessary 5 Part Names 5 Part Names 5 Part Names 5 Part Names LCD display LED indicators Op...

Page 6: ...7 Wiring 7 Wiring 7 Wiring Complete wiring by using only the socket before attaching the Shock Monitor main unit to the socket Connect a commercial power supply of 90 to 250 VAC 50 60Hz or a DC power...

Page 7: ...through sensor Motor rated current A Sensor model No No of times to pass wire through sensor 0 1 0 71 TSM U010 6 0 36 TSM U010 12 0 2 1 4 TSM U010 3 0 70 TSM U010 6 0 4 2 3 TSM U010 2 1 2 TSM U010 3...

Page 8: ...5 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit and their...

Page 9: ...minals are used to externally switch preset overload detection levels according to the load condition of the equipment The level can be switched according to the load condition which varies depending...

Page 10: ...ety Installation Wiring Terminals Terminals Terminals Terminals Connection Operation Maintenance Inspection Specifications Dimensions Warranty 1 mA max 100 200 5 10 V 0 Load ratio Analog output OUT1 O...

Page 11: ...onnection Connection Operation Maintenance Inspection Specifications Dimensions Warranty This diagram shows the case where the electromagnetic coil capacity of the electromagnetic contactor for motor...

Page 12: ...or the input to X1 X2 X3 X4 and X5 5 Connect a commercial power supply to the operational power supply Do not connect the secondary side of the inverter Contents Usage Names Safety Installation Wiring...

Page 13: ...of the output relay Reset the self holding status of the output relay Return to parameter 1 Show the Test Program mode switching screen Change to the Monitor mode Change to the Monitor mode Change the...

Page 14: ...for relative and absolute values which can be switched with the MODE key For power monitoring the displayed load ratio is a value calculated on the assumption that the selected motor capacity is 100...

Page 15: ...Time Operating relay Auto Reset ON Resets automatically 1 second Press the RESET key Whichever is longer is applied PROGRAM MODE SET 1 Parameter Lock 1 Unlocked 1 Parameter Lock 2 Locked 2 Motor Volt...

Page 16: ...after it is started even in the Monitor mode Counting starts when the detected electric power reaches 5 or the current reaches 10 of the rated current Set the period as short as possible based on the...

Page 17: ...et one second after the relay output condition is cleared 8 Output Relay O1 2 Auto Reset 5 P r o c e s s 5 P r o c e s s 5 P r o c e s s 5 P r o c e s s 1 1 1 1 When 2 is selected SET Make the set dat...

Page 18: ...value of 12 OUT3 Level within the specified period the relay output is not activated Relay output mode setting 1 Self Hold Self holding The status of the relay output is retained The status is reset b...

Page 19: ...load monitoring is disabled within this specified time When this specified time elapses and the load ratio has reached or exceeded the setting level for the Shock Time period or longer the relay outpu...

Page 20: ...y stop using the absolute value monitoring when a foreign material gets stuck ON ON Shock Time for OUT1 OUT1 Setting level RUN indicator OUT1 indicator OUT1 output relay ON Start Time Offset Offset Of...

Page 21: ...ce with a correct sensor Does the V phase motor wire pass through the current sensor Other phase U phase or W phase Install the wiring properly Is the No of times to pass the wire through the sensor c...

Page 22: ...ill not be turned on accidentally 3 Observe the guidelines listed in the Labor Safety and Health Regulation 4 When conducting a megger test or dielectric withstanding voltage test remove the Shock Mon...

Page 23: ...nductive load 110 VDC 0 2A Inductive load 24 VDC 4 mA 100 000 times of operation Analog output signal 0 to 10 VDC Other Inhibit function When the frequency changes by 4 Hz s or more the electric power...

Page 24: ...1P TSM4 PR1 TSM4 PL1 Contents Usage Names Safety Installation Wiring Terminals Connection Operation Maintenance Inspection Specifications Dimensions Dimensions Dimensions Dimensions Warranty 37 46 4 4...

Page 25: ...damages 18 3 Paid warranty Even within the free warranty period if a failure or malfunction occurs in the TEM product due to any of the following causes the investigation repair shall be charged 1 The...

Page 26: ...MEMO MEMO MEMO MEMO...

Page 27: ...MEMO MEMO MEMO MEMO...

Page 28: ...Ltd http tsubaki sg U S Tsubaki Power Transmission LLC http www ustsubaki com Taiwan Tsubakimoto Co http tsubakimoto com tw Tsubaki of Canada Limited http tsubaki ca Tsubakimoto Chain Shanghai Co Ltd...

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