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29 

Chapter 4

 

 
 
Maintenance 

 
The S

IDE

P

AK

 SP330 and SP350 require periodic maintenance. The most 

common procedures are listed below: 

 

Charging NiMH batteries 

 

Cyclone maintenance 

 

Sorbent Tube Holder maintenance 

 

U-Tube and Luer Adapter maintenance 

 

Changing the pump inlet filters 

 
In addition to the procedures in this chapter, TSI recommends that you 
return your S

IDE

P

AK

 Model SP330 or SP350 to the factory for annual 

service. Regular factory-authorized cleaning and testing helps ensure that 
your instrument is working properly, has the latest updates, and will provide 
accurate and reliable measurements. 

Maintaining Rechargeable Battery Packs 

The

 

S

IDE

P

AK

 SP330 and SP350 Personal Sampling Pumps incorporate the 

Smart Battery Management System

 technology that allows for fast 

charging and long battery life. This system utilizes a built-in computer chip 
in the battery packs. The microprocessor monitors battery capacity and 
calculates run time information by dividing capacity of the battery (mAH) 
by the instantaneous current consumed by the instrument (mA). This 
calculation is correct for current operating conditions and can change due to 
current (mA) consumption or changes in battery capacity. Conventional 
battery controllers can only make crude estimates of battery condition based 
on a simple voltage measurement. 
 
TSI rechargeable battery packs use nickel-metal hydride (NiMH) cells 
because they provide much greater capacity than conventional nickel-
cadmium (NiCad) cells and do not have the “memory” problems often 
associated with NiCad cells. 

Charging a NiMH Battery Pack 

The power supply allows you to power the S

IDE

P

AK

 SP330 and 

SP350 Personal Sampling Pumps from an AC outlet, or to charge any of 
the TSI NiMH battery packs. The S

IDE

P

AK

 has internal charging 

circuitry. Connect the power supply to an AC outlet and plug the other 
end into the power port on the side of the S

IDE

P

AK

 SP330 or SP350.  

 

Summary of Contents for SIDEPAK SP330

Page 1: ...E x p o s u r e M o n i t o r i n g Models SP330 SP350 SIDEPAK Personal Sampling Pumps User Guide 1980454 Revision F February 2009 SP330 SP350...

Page 2: ...arranties and is subject to the LIMITATIONS stated herein NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE TO THE EXTENT PERMITTED BY LAW THE EXCLUSIVE...

Page 3: ...NiMH Battery Maintenance 12 Getting Started 12 Charging Procedure 13 Storage of NiMH Battery Packs Between Uses 14 Installing the NiMH Rechargeable Battery Packs 14 Installing the AA Battery Pack 15...

Page 4: ...clone 33 Pump Service Kit for the SIDEPAK SP330 SP350 34 Changing the Inlet Filter 34 CHAPTER 5 TROUBLESHOOTING 37 APPENDIX A SPECIFICATIONS 41 ATEX Rating SP330 with 801723 801738 and 801729 Battery...

Page 5: ...e for assessing determining and following appropriate and applicable health and safety practices and compliance regulatory limitations before using these products The information contained in this doc...

Page 6: ...ory 1 Flammable materials always present G Gas rating for use in gas vapor or mist atmospheres EEx ia Intrinsic safety Zone 0 1 2 flammable material hazards always present 1000 hr yr IIC Apparatus gro...

Page 7: ...Rating Information TSI Battery Pack P Ns 801722 801724 801728 or 801729 INTRINSICALLY SAFE CSA Exia T2A with 801724 or 801729 T2C with 801722 or 801728 Class I Groups A B C D Class II Groups E F G Cla...

Page 8: ......

Page 9: ...photos and accessory descriptions below to determine which components are included with the kit or single unit you purchased If any parts are missing contact TSI immediately SIDEPAK SP330 and SP350 Pe...

Page 10: ...2 Chapter 1 Single Unit Kit with 801708 801736 or 801722 801728 801735 Battery Pack Three Unit Kit with 801723 801724 801729 Battery Pack...

Page 11: ...Unpacking and Parts Identification 3 Three Unit Kit with 801708 801736 or 801722 801728 801735 Battery Pack Five Unit Kit with 801723 801724 801729 Battery Pack...

Page 12: ...01708 801736 or 801722 801728 801735 Battery Pack Item Description Part Model Reference Picture 37 mm Filter Cassette Kit 801709 25 mm Filter Cassette Kit 801726 Sampling media i e filter cassettes an...

Page 13: ...on Part Model Reference Picture Cyclone Kit 801721 Single Non Adjustable Sorbent Tube Kit 801720 Single Adjustable Sorbent Tube Kit 801695 Double Adjustable Sorbent Tube Kit 801696 Sampling media i e...

Page 14: ...e Adjustable Sorbent Tube Kit 801697 Low Flow Adapter Constant Pressure Controller 801699 Pump Service Kit 801725 Hard Single Unit Carry Case 12 2 x 8 x 3 75 1319315 Battery Pack 801708 801736 Samplin...

Page 15: ...art Model Reference Picture Battery Pack 1600 mAH 1650 mAH 801723 801724 801729 Battery Pack 2700 mAH 801722 801728 801735 Power Supply with U S Line Cord 2613210 Soft Single Unit Carry Case 11 25 9 4...

Page 16: ...Item Description Part Model Reference Picture Hard 5 Unit Carry Case 24 25 19 5 8 75 1319337 U Tube Kit 801704 Sorbent Tube Cover 2902021 Large Sorbent Tube Cover 2902024 Belt Clip for SIDEPAK Instrum...

Page 17: ...m Description Part Model Reference Picture Sample Tube Vinyl 801693 37 mm Filter Cassette Clip 1309062 25 mm Filter Cassette Clip 1309164 Cyclone Filter Cassette Clip 1309157 Luer Adapter 1611303 Scre...

Page 18: ...10 Chapter 1 Item Description Part Model Reference Picture SP330 SP350 User Guide 1980454 SP330 350 Quick Reference Card 1980540 SIDEPAK NimH Battery Maintenance Card 1980534...

Page 19: ...H battery packs AA battery pack that allows you to use standard AA size batteries and ATEX approved 1600 mAH rechargeable nickel metal hydride battery You may also power the SP330 or SP350 with the po...

Page 20: ...dePak NiMH Battery Maintenance All TSI SIDEPAK instruments can be used with all of the SIDEPAK Nickel Metal Hydride NiMH Batteries that incorporate the Smart Battery Management System technology These...

Page 21: ...4 Maintenance Charging a NiMH Battery Pack found in all of the SIDEPAK instrument User Guides To discharge the various SIDEPAK instruments use the following procedure to minimize the time to discharg...

Page 22: ...instruments every 4 to 6 weeks to ensure that the NiMH battery is maintained and charged and the Smart Battery Management System technology is optimized Simply follow the discharging and charging proc...

Page 23: ...ells are included with the AA battery pack TSI recommends AA size alkaline batteries for best performance The power supply may be used to power the SP330 or SP350 while the AA battery pack is attached...

Page 24: ...e the flat bladed screwdriver to gently pry up the positive end of the battery cells Close the battery pack Slide the battery pack into position placing the tab in place first Push the battery pack sn...

Page 25: ...ted the display will show CHARGING BATTERY Once the battery is fully charged the display will show CHARGING COMPLETE The instrument may be turned on at any time during or after the charging process by...

Page 26: ...ess and hold the PAGE key for three 3 seconds Release when the countdown reaches 0 SECONDS Use the PAGE key to go back to the previous menu Use the key to execute selected menu options and confirm cha...

Page 27: ...one or other locations The rugged belt mountable unit is small quiet and lightweight minimizing interference and discomfort for the wearer The 12 character x 2 line LCD displays flow set point clear d...

Page 28: ...nd hold the PAGE key for three 3 seconds Release when the countdown reaches 0 SECONDS Use the PAGE key to go back to the previous menu Use the key to execute selected menu options and confirm changes...

Page 29: ...information Dust Plug Dust Plugs are provided to prevent intrusion of dust into the instrument during operation They should be removed from the Power Port for charging the instrument and replaced when...

Page 30: ...gher level menu after 30 seconds Eventually the instrument returns to Ready Mode alternating between READY MODE ENTER START and ELAPSED TIME xxxx MIN You may also press the PAGE key at any time to man...

Page 31: ...Operation 23 See Appendix E for Quick Reference Guide...

Page 32: ...RANGE screen 4 Use the to adjust the pump to the desired flow rate based on the flow rate readings indicated from the external calibrator and press to execute when achieved 5 Now the Estimated Runtime...

Page 33: ...e pump runtime and Delay Start Time The Total Time adjustment range is from 5 to 9999 minutes The Delay start adjustment range is from 0 to 999 minutes 1 After selecting the Set Program submenu under...

Page 34: ...de the pump will automatically scroll through or you may manually scroll between the following screens Flow Mode The SIDEPAK SP330 and SP350 can be operated in either of two modes of operation for Flo...

Page 35: ...the terminal end 5 Finally attach the adjustable sorbent tube holder to the short piece of tubing on the end of the LFA Next attach the end of the adjustable sorbent tube holder to an external calibra...

Page 36: ...e outlet of the external calibrator to the inlet of the sample media 5 Turn the external calibrator on 6 Follow the Flow Setpoint and or the Low Flow Adapter Procedure found in this chapter to setup a...

Page 37: ...in the battery packs The microprocessor monitors battery capacity and calculates run time information by dividing capacity of the battery mAH by the instantaneous current consumed by the instrument m...

Page 38: ...urning the instrument on during the charging process will abort charging If the 6 cell AA size battery pack is detected regardless of installed cell type or there is no battery pack at all the display...

Page 39: ...be inlet or the sorbent tube holder it may be necessary to blow compressed air into these parts and or to clean them with soap and water Use only soap and water do not use any chemicals that might lea...

Page 40: ...than the cut off size pass through and all larger particles become trapped falling out of the air stream and are deposited in the grit pot at the bottom of the cyclone The cut off size for any make o...

Page 41: ...lean it if necessary 1 Unscrew the grit pot from the bottom of the cyclone and pull the cap off 2 Hold the open end of the grit pot down and tap it on a hard surface to dislodge particles Repeat with...

Page 42: ...if they become damaged In that event these parts may be replaced in the field by a competent person using the Pump Service Kit part no 801725 The pump service kit includes a new sample inlet 3 inlet...

Page 43: ...Remove the filter and replace it with a new filter that comes with the pump service kit 801725 Make sure the filter sits properly in the groove of the inlet Attach the inlet to the pump case securely...

Page 44: ......

Page 45: ...corporated or a local TSI distributor to arrange for service Contact information TSI Incorporated 500 Cardigan Road Shoreview MN 55126 USA Tel 651 490 2811 or 1 800 874 2811 Website www tsi com E mail...

Page 46: ...See Pump Service Kit section in Chapter 4 for more information Or return to factory for servicing Unable to attain desired flow High pressure drop Leaks Out of flow range Check for flow blockage or pi...

Page 47: ...MH Check power supply type and use only SIDEPAK Power Supply P N 2613210 Instrument not getting power Battery not seated properly Battery leads damaged Adjust battery pack Check battery leads for dama...

Page 48: ......

Page 49: ...54 in H2O 1 500 cc min 40 in H2O 2 000 cc min 28 in H2O 2 500 cc min 19 in H2O 3 000 cc min 11 in H2O 3 500 cc min 0 in H2O Model SP350 1 000 cc min 28 in H2O 1 500 cc min 26 in H2O 2 000 cc min 25 i...

Page 50: ...08 801722 801728 801735 or 801736 battery Weight 0 46 kg 16 oz with 801724 or 801729 battery 0 54 kg 19 oz with 801708 801722 801728 801735 or 801736 battery Display 2 line x 12 character LCD Tripod S...

Page 51: ...sions EN61326 1997 Amendment A1 1998 ATEX Rating SP330 with 801723 801738 and 801729 Battery Packs C a u t i o n All Dust Plugs and gaskets must be installed on the SIDEPAK SP330 or SP350 in addition...

Page 52: ...NiMH Pack P N 801735 5 5 hours No N A N A 6 Cell AA size Pack P N 801708 or 801736 N A No N A N A 1 Of a full depleted battery 2 All dust plugs and dust gaskets must be installed Battery Level Indica...

Page 53: ...ttery Pack 5 10 15 35 25 5 23 5 31 24 21 5 28 5 21 5 20 5 27 NA NA Using Energizer AA size E91 alkaline batteries SP350 Battery Life Performance estimated hours Battery Back Pressure Flow Rate cc min...

Page 54: ...40 0 25 mm GF 1 75 3 75 5 25 9 2 25 mm PVC 0 5 1 0 2 25 5 75 8 0 25 mm MCE 0 8 1 0 2 75 5 0 7 5 37 mm GF 1 6 3 2 4 75 6 5 37 mm Cellulose 2 0 4 3 6 75 9 25 37 mm Quartz 1 5 2 75 4 0 5 5 37 mm PVC 0 5...

Page 55: ...47 Appendix B CSA Certificate of Compliance...

Page 56: ...Appendix B 48...

Page 57: ...CSA Certificate of Compliance 49...

Page 58: ......

Page 59: ...51 Appendix C LCIE ATEX Certificate of Compliance...

Page 60: ...Appendix C 52...

Page 61: ...CSA Certificate of Compliance 53...

Page 62: ......

Page 63: ...55 Appendix D EC Declaration of Conformity...

Page 64: ......

Page 65: ...57 Appendix E SP330 350 Quick Reference Guide See next page...

Page 66: ...Appendix D 58...

Page 67: ...491 95 21 90 E mail tsifrance tsi com Website www tsiinc fr Germany Tel 49 241 523030 E mail tsigmbh tsi com Website www tsiinc de India Tel 91 80 41132470 E mail tsi india tsi com China Tel 86 10 82...

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