TSI Instruments 854036 Installing Download Page 5

 

-5- 

Charging Battery Pack 

1.  Disconnect the battery pack from the DustTrak

™ 

Environmental Monitor and remove it from the 
Environmental Enclosure. Take it to a protected area 
where it can be charged undisturbed for 6 to 8 hours. 
Before charging any battery pack, please completely 
read the “Battery Charger Owner’s Manual” that was 
provided along with your charger. 

DO

 

NOT

 attempt to 

charge Battery Packs using the Dual Battery Wiring 
Harness (P/N 801817). The Dual Battery Wiring 
Harness is designed to be used to power the 
instrument only.  

The information below is 

NOT

 intended as a substitute 

to the charger manual. The charger manual will cover 
all important warnings and operating instructions for 
using the charger. The steps below will guide you 
through the battery pack charging process steps.  

2.  Connect the charger to the battery using the quick 

disconnect cable that matches the connector on the 
battery pack. Additional quick disconnect cables 
included have alligator clips and ring terminals, these 
are not needed for charging the TSI battery packs and 
are simply additional accessories for the charger.  

3.  Plug in the battery charger to AC power supply or wall 

receptacle. 

4.  Select the proper mode using the 

MODE

 button on the 

charger. Normal mode should be used to charge the 
battery pack. 

5.  If the battery has been fully discharged, the >8 (hour) 

LED will illuminate, indicating a charge time of roughly 
8 hours is needed to completely charge the battery. It 
is important to allow the charger to go through a 
complete charging cycle in order to charge each 
battery pack to an optimum level.  

NOTICE

 

DO

 

NOT

 stop charging a battery before it is 

completely charged. 

6.  When the 

“GO” LED has been illuminated, the battery 

has reached a full charge. Battery packs should be 
completely charged before using. The charger can 
remain connected in this state indefinitely

—it will 

continue to float charge the battery at a very low level 
with no risk of overcharging the battery. When this 
occurs the 

“CARE” LED will illuminate. 

IMPORTANT

 

Leaving battery packs connected to the charger 
while not in use is highly recommended, and 
doing so will maintain the battery at a fully 
charged state and support optimum battery 
pack health while it is not in use

7.  The battery can now be disconnected from the charger 

and used. 

ALWAYS DISCONNECT THE CHARGER 

FROM THE AC POWER SUPPLY (REMOVE AC 
PLUG FROM WALL SOCKET) BEFORE REMOVING 
THE BATTERY PACK FROM THE CHARGER 
AFTER CHARGING HAS COMPLETED. 

This will 

prevent the possibility of arcing during the battery 
disconnect process. 

Error Lamp Feature 

The charger is equipped with an 

“ERROR” feature. This 

feature can identify batteries that have poor battery health 
and will not charge. The red LED next to the 

“!” on the left 

side of the charger, will illuminate if the charger is unable 
to charge the battery pack. The feature is designed to 
prevent over-charging an aging battery or batteries having 
poor health due to abuse. 

In the event that a battery has been identified to have an 
error, attempt to recondition the battery using the 
“RECOND” mode on the charger. If the error persists, 
remove the battery pack from service immediately and 
recycle the battery pack appropriately. 

Using the Dual Battery Wiring Harness 

The Dual Battery Wiring Harness (P/N 801817) is a 
product option used to connect two battery packs 
together to provide roughly twice the run-time provided 
with a single battery pack. To use the Dual Battery Wiring 
Harness, simply connect two battery packs to the Dual 
Battery Wiring Harness at the male connectors and then 
connect the female connector to the Internal DC Power 
Cable connector. Once the cable is connected, power will 
be delivered to the DustTrak

™ Aerosol Monitor and any 

accessories. 
 
The Dual Battery Wiring Harness is 

NOT

 intended for use 

to charge battery packs. The cable is designed specifically 
to prevent the use of the cable to charge battery packs 
through the cable interface. Be careful to 

NOT

 put 

unnecessary strain on the cable or connectors.  

Only connect the Dual Battery Wiring Harness after 
installing battery packs into the environmental enclosure 
case. Moreover, be sure to disconnect the Dual Battery 
Wiring Harness prior to removing battery packs from the 
environmental enclosure case. Only use the cable internal 
to the environmental enclosure case.  
 
The Dual Battery Wiring Harness is water-resistant, but 

NOT

 waterproof, the cable may fail if subjected to 

abundant water exposure including submersion in water. 

Maintenance 

When to Change the Battery 

Single battery packs are designed to provide power to the 
monitor for a minimum of 24 hours, even under cold 
ambient conditions. Adding the optional heated inlet 
accessory will result in 15 hours minimum battery life. 
 
If using the Dual Battery Wiring Harness, two battery 
packs will provide power to the monitor for roughly 
48 hours or 30 hours with the heated inlet accessory. To 

Summary of Contents for 854036

Page 1: ...to charge TSI battery packs Old batteries must be properly recycled in accordance with the local environmental regulations W A R N I N G DO NOT use non rechargeable batteries in this instrument Fire explosions or other hazards may result NOTICE Prior to using the Battery Pack for the first time a full recharge is recommended Recharging Battery Pack s immediately after use within one hour maximum i...

Page 2: ...g or broken Qty Item Description Reference Picture 1 Charger P N 801809 2 Battery P N 801808 1 Battery Connection Harness Fuse 5AT 250V 20 x 5 mm 1 Battery Tray 4 Zip Tie Mounts 4 Zip Ties Install the Battery Tray Install the Batteries Connect the Harness to the Batteries NOTICE The batteries can be used individually or in pairs The DO NOT need to both be connected at the same time ...

Page 3: ...nnect unplug power from charger before removing battery packs from the charger ALWAYS completely charge battery packs before use ALWAYS inspect battery packs and cables prior to charging or use PLACE BATTERY PACKS ON CHARGE IMMEDIATELY AFTER USE Waiting to charge batteries after use will result in poor battery health longer charge times and decreased battery life Keep battery packs on charge when ...

Page 4: ...cycle being defined as one battery pack discharge and one recharge process With optimal use and care the life of a battery pack may possibly increase beyond 200 cycles For optimal battery health keep battery packs on charge in a cool dry and well ventilated area while NOT in use and recharge battery packs immediately after use If battery packs are stored off of charge for durations longer than 30 ...

Page 5: ...WER SUPPLY REMOVE AC PLUG FROM WALL SOCKET BEFORE REMOVING THE BATTERY PACK FROM THE CHARGER AFTER CHARGING HAS COMPLETED This will prevent the possibility of arcing during the battery disconnect process Error Lamp Feature The charger is equipped with an ERROR feature This feature can identify batteries that have poor battery health and will not charge The red LED next to the on the left side of t...

Page 6: ...10 hours or less with the heated inlet accessory the battery pack should be removed from service and properly recycled in accordance with local environmental regulations Battery Pack Health Status Check TSI highly recommends consistently monitoring the health of all battery packs in possession This status check is intended to help with that process and should be performed in addition to the use an...

Page 7: ...eries 42 48 hrs Configuration DustTrak II DRX and Heated Inlet Single battery 12 15 hrs Two batteries 24 30 hrs Battery charge time 6 8 hours at 72 F 22 C Operating temp 5 to 130 F 15 to 54 C Dimensions single battery 7 x 6 5 x 3 in 18 2 x 16 6 x 7 6 cm Weight Single battery 13 4 lbs 6 1 kg Kit w 2 batteries and tray 30 lbs 13 6 kg ...

Page 8: ... 241 523030 India Tel 91 80 67877200 China Tel 86 10 8219 7688 Singapore Tel 65 6595 6388 P N 6008712 Rev D 2022 TSI Incorporated Printed in U S A _______________ TSI and TSI logo are registered trademarks of TSI Incorporated in the United States and may be protected under other country s trademark registrations DustTrak is a trademark of TSI Incorporated ...

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