TSI Instruments 854036 Installing Download Page 4

 

-4- 

  REMOVE

 (disconnect) any wire connections from 

power cable connector before attempting to remove 
batteries from Environmental Enclosure or prior 
to charging. 

  ONLY

 connect battery packs together using the 

Battery Wiring Harness provided with the Battery Kit. 

  DO NOT

 attempt to charge battery packs using the 

Battery Wiring Harness or Dual Battery Wiring 
Harness (P/N 801817); it will not work and could 
cause serious damage to either the battery packs or 
the battery charger. The Dual Battery Wiring 
Harnesses are is designed to be used to supply 
power to various models of DustTrak

™ monitors and 

TSI

®

 accessories only.  

 

If strain is applied to battery pack power cables, 
evaluate the cable for damage before using. 

 

If any damage is observed to any battery pack power 
cable at any time, 

DO NOT

 attempt to use or charge 

the battery pack. 

REMOVE and dispose of the 

damaged cable

Operation 

Changing and Re-charging the 
Batteries 

It is recommended to change the battery pack at least 
every 24 hours of use or every 48 hours if using two 
batteries. If using the Heated Inlet accessory with the 
Environmental Enclosure, change the battery at least 
every 15 hours of use or 30 hours if using two batteries.  
 
A voltage cutoff switch will cut the power to the 
DustTrak

™ II/DRX aerosol monitor when the battery 

voltage reaches 10.5 V. This ensures that the battery does 
not become too deeply discharged to recover, and also 
prevents the DustTrak

 

monitor from operating below its 

rated voltage input. Preventing this condition will prolong 
the life of the battery.  

If storage is required, battery packs should be fully 
charged prior to storage to prolong the life of the battery 
and be left off of charge for no longer than three months 
maximum. However, it is 

NOT

 recommended to store 

battery packs off of charge. Battery packs stored off 
charge may result in shorter than average life. 
 
Battery packs will age over time per usage and care. The 
battery packs will last 180 to 200 cycles on average. One 
cycle being defined as one battery pack discharge and one 
recharge process. With optimal use and care, the life of a 
battery pack may possibly increase beyond 200 cycles. 
For optimal battery health, keep battery packs on charge in 
a cool, dry, and well-ventilated area while 

NOT

 in use, and 

recharge battery packs immediately after use. 
 

If battery packs are stored off of charge for durations 
longer than 30 days then longer charge times and shorter 
run-times may result due to degraded battery health. 
Battery pack health will diminish at a much more rapid 
pace if 

NOT

 recharged immediately (within one hour 

maximum) after use. 
 
It is important to remove a battery pack from service if 
signs of diminished run-time or longer charge time are 
observed. These are signs of battery pack aging and poor 
general battery health. 

To identify unhealthy battery 

packs, it is important to review and adhere to the 

Battery Pack Health Check Procedure

 in the 

Maintenance section below. 
 

A battery pack in good health will take near 8 to 9 hours to 
fully charge.  
 
A battery pack that provides 30% less product run-time 
than expected is ready to be removed from service. If a 
given battery pack provides a run-time of 17 hours or 
less for the DustTrak

™ Environmental Monitor or a run-

time of 10 hours or less for when combined with the 
Heated Inlet, the battery pack should be removed from 
service and properly recycled in accordance with local 
environmental regulations. 
 

NOTICE

 

Prior to using the Battery Pack for the first time, a full 
recharge is recommended. 

Recharging Battery 

Pack(s) immediately after use (within one hour 
maximum) is critical to obtaining optimal recharge 
time, battery health, and battery life.

 

 

 

W A R N I N G  

The instrument has been designed to be 
used with batteries supplied by TSI

®

 

Incorporated. 

DO NOT

 use a substitute. 

The TSI

®

 charger (P/N 801809) has 

been designed to be used with the 
battery packs supplied by TSI

®

DO NOT

 

use a substitute charger to charge TSI

®

 

battery packs. 

Old batteries must be properly recycled 
in accordance with the local 
environmental regulations. 

 

 

W A R N I N G  

DO NOT

 use non-rechargeable batteries 

in this instrument. Fire, explosions, or 
other hazards may result. 

Summary of Contents for 854036

Page 1: ...to charge TSI battery packs Old batteries must be properly recycled in accordance with the local environmental regulations W A R N I N G DO NOT use non rechargeable batteries in this instrument Fire explosions or other hazards may result NOTICE Prior to using the Battery Pack for the first time a full recharge is recommended Recharging Battery Pack s immediately after use within one hour maximum i...

Page 2: ...g or broken Qty Item Description Reference Picture 1 Charger P N 801809 2 Battery P N 801808 1 Battery Connection Harness Fuse 5AT 250V 20 x 5 mm 1 Battery Tray 4 Zip Tie Mounts 4 Zip Ties Install the Battery Tray Install the Batteries Connect the Harness to the Batteries NOTICE The batteries can be used individually or in pairs The DO NOT need to both be connected at the same time ...

Page 3: ...nnect unplug power from charger before removing battery packs from the charger ALWAYS completely charge battery packs before use ALWAYS inspect battery packs and cables prior to charging or use PLACE BATTERY PACKS ON CHARGE IMMEDIATELY AFTER USE Waiting to charge batteries after use will result in poor battery health longer charge times and decreased battery life Keep battery packs on charge when ...

Page 4: ...cycle being defined as one battery pack discharge and one recharge process With optimal use and care the life of a battery pack may possibly increase beyond 200 cycles For optimal battery health keep battery packs on charge in a cool dry and well ventilated area while NOT in use and recharge battery packs immediately after use If battery packs are stored off of charge for durations longer than 30 ...

Page 5: ...WER SUPPLY REMOVE AC PLUG FROM WALL SOCKET BEFORE REMOVING THE BATTERY PACK FROM THE CHARGER AFTER CHARGING HAS COMPLETED This will prevent the possibility of arcing during the battery disconnect process Error Lamp Feature The charger is equipped with an ERROR feature This feature can identify batteries that have poor battery health and will not charge The red LED next to the on the left side of t...

Page 6: ...10 hours or less with the heated inlet accessory the battery pack should be removed from service and properly recycled in accordance with local environmental regulations Battery Pack Health Status Check TSI highly recommends consistently monitoring the health of all battery packs in possession This status check is intended to help with that process and should be performed in addition to the use an...

Page 7: ...eries 42 48 hrs Configuration DustTrak II DRX and Heated Inlet Single battery 12 15 hrs Two batteries 24 30 hrs Battery charge time 6 8 hours at 72 F 22 C Operating temp 5 to 130 F 15 to 54 C Dimensions single battery 7 x 6 5 x 3 in 18 2 x 16 6 x 7 6 cm Weight Single battery 13 4 lbs 6 1 kg Kit w 2 batteries and tray 30 lbs 13 6 kg ...

Page 8: ... 241 523030 India Tel 91 80 67877200 China Tel 86 10 8219 7688 Singapore Tel 65 6595 6388 P N 6008712 Rev D 2022 TSI Incorporated Printed in U S A _______________ TSI and TSI logo are registered trademarks of TSI Incorporated in the United States and may be protected under other country s trademark registrations DustTrak is a trademark of TSI Incorporated ...

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