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Safety 

E609EN_01.DOC

 

1. Safety 

1.1  General safety information 

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  Before starting-up the machine, read the operator's manual 

and the safety information (order no. 0373678, red document) 
in its entirety and carefully follow the instructions given. 

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  Comply with the safety regulations in accordance with 

DIN VDE, CEE, AFNOR as well as any other regulations that 
apply in the individual countries. 

 
 

 

Danger 

Risk of fatal injury from electric shock! 

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  When working with the machine do not touch any electrical 

lines. The machine is not insulated. 

 
 

 

Warning 

Risk of injury due to improper handling! 

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  Always remove the compressed air hose from the machine 

prior to maintenance work. 

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  Check the compressed air hose, connection coupling, and 

machine for damage each time before using the machine. 

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  Wear safety glasses, hearing protection, protective gloves 

and work shoes when working at the machine. 

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  Connect compressed air only when the machine is switched 

off. 

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  Always lay the compressed air hose away from the back of 

the machine. 

 
 
 
 

1.2  Specific safety information 

 

Warning 

Risk of injury to hands 

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  Do not reach into the processing line with your hand. 

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  Use both hands to hold the machine. 

 
 

 

Warning 

Risk of injury from hot and sharp chips! 
Hot chips and sharp chips are emitted from the chip 
dumping at high speed. 

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  The use of a chip bag is recommended. 

 

Summary of Contents for TruTool N 200

Page 1: ...Operator s manual English TruTool N 200 1A2...

Page 2: ......

Page 3: ...with the TruTool N 200 10 4 2 Changing the cutting direction 11 4 3 Making inner cutouts 11 4 4 Nibbling with templates 12 5 Maintenance 13 5 1 Replacing the tool 14 Disassembling the punch 15 Instal...

Page 4: ...to improper handling Always remove the compressed air hose from the machine prior to maintenance work Check the compressed air hose connection coupling and machine for damage each time before using th...

Page 5: ...ol while the machine is running Always move the machine during work away from your body Do not operate the machine above your head Caution Damage to property due to improper handling Machine will be d...

Page 6: ...direction of tool 2 Die carrier 3 Punch guide 4 Cover ring 5 Die 6 Punch 7 Grip for tool clamp 8 Safety lever 9 Lever 347 Sleeve A Max material thickness 1 5 mm for stainless steel up to 600 N mm B M...

Page 7: ...late shaped workpieces made of a punchable material such as steel aluminum non ferrous heavy metals and plastic Nibbling straight or curved exterior and interior cutouts Slitting tubes as well as mach...

Page 8: ...1300 min Weight 1 9 kg 4 2 lbs Start hole diameter 16 mm 0 63 in Smallest radius with curved cuts 4 mm 0 16 in Max operating pressure flow pressure 6 2 bar 90 psi Air consumption at 6 bar 0 8 m min 2...

Page 9: ...st hose The exhaust hose reduces noise emissions and guides the exhaust air away from the operator 1 Adapter 2 Teflon tape 3 Sleeve 4 Compressed air hose 5 Hose clip 6 Exhaust hose 7 Spring ring Exhau...

Page 10: ...cutting track is coated with oil before machining the workpiece Material Oil Steel Punching and nibbling oil 0 5 l order no 103387 Aluminum Wisura oil 1 l order no 125874 1 Do not move the machine to...

Page 11: ...ed For right handed left handed operation Machining sectional sheets 2 1 1 Sleeve 2 Tool 1 Push the sleeve 1 up until it stops 2 Turn the tool 2 to the desired direction 3 Release the sleeve 1 and tur...

Page 12: ...mplate a Clearance of the contour of the template to the contour of the workpiece to be nibbled out 2 5 mm h1 Thickness of the template h2 Thickness of the workpiece h1 h2 Total thickness of template...

Page 13: ...work may only be carried out by a qualified technician Maintenance point Procedure and interval Recommended lubricant Lubricant order no Punch guide With each tool change Lubricating grease G1 344969...

Page 14: ...1 2 3 4 5 6 8 9 7 S S F 1 Housing 2 Grip for tool clamp 3 Index pins 4 Ram with punch adapter 5 Punch 6 Tool 7 Cover ring 8 Die 9 Cylindrical pin F Lubricating grease G1 S Direction of cutting If the...

Page 15: ...punch adapter 3 Align the cutting direction towards the front 4 Insert tool 6 into the housing 1 with cutting direction facing towards the front 5 Slide handle 2 back the tool 6 is kept in the housin...

Page 16: ...the connecting threads are laid out correctly see Technical data section 2 2 p 8 1 Connecting thread 1 4 2 Oil mist lubrication device 3 Pressure regulating valve 4 Filter and water separator 5 Inside...

Page 17: ...nded lubricant BP Energol RD 80 15 to 10 C 5 to 50 F BP Energol RD E80 10 to 30 C 50 to 86 F Shell Tellus Oil 15 15 to 10 C 5 to 50 F Torculla 33 10 to 30 C 50 to 86 F Note Secure the compressed air h...

Page 18: ...th strainer Air inlet 1 Remove the air inlet with strainer 2 Clean the strainer or replace the complete air inlet 3 Reinstall the air inlet 5 5 Changing mufflers Change the mufflers as needed see Fig...

Page 19: ...Replacement part set 2 punches 1 die 1 pin 1 cover 961961 Punching and nibbling oil for steel 0 5 l 103387 Punching and nibbling oil for aluminum 1 l 125874 To ensure the correct and fast delivery of...

Page 20: ...20 Disposal E609EN_01 DOC 7 Disposal To dispose of the machine completely disassemble it degrease it and send it according to the different types of material for recycling...

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