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TruckCraft TC-503, Owner'S Manual

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TruckCraft TC-503 Owner'S Manual Download Page 2

Copyright 2018 TruckCraft Corporation             Rev. 3/2018

 

 

TruckCraft Corporation

 

5751 Molly Pitcher Hwy 

South

 

Chambersburg, `PA 17202

 

 

 

 

 

TC

-

503 Dump Bodies

 

 

 

Tel.   (800) 755

-

3867

 

Fax.  (717) 375

-

2975

 

E

-

Mail: 

[email protected]

 

Web:  www.truckcraft.com

 

 

Table of Contents

 

 

Preface

………………………………………………………                               1

 

Ordering Repair Parts

……………………………………………                  1 

 

Safety Information

………………………………………………..                  2

 

Certifying and Labeling Chassis

-

Cabs 

………………………….           3 & 4

 

Mounting Instructions

…………………………………………….                5, 6 & 7

 

Maintenance

………………………………………………………                     8

 

Parts Lists:

 

Hoist & Sub

-

Frame Grease Fitting Chart  (I5

-

08084)                  9 & 10

 

Hoist & Sub

-

Frame 

6” 

Cyl. (D1

-

04829)

……..…………                     11 & 12

 

TC

-

503 Storm 

9’

-

9” 

or 

11’

-

5” 

(D1

-

06527)

………………                   13

 

TC

-

503 

9’

-

9” 

or 

11’

-

5” 

Body w/ Side Door & Rear Barn Doors

 

-

50” 

Sides  (D1

-

06516)

…………………………………………...……          14 & 15

 

TC

-

503 

9’

-

9” 

or 

11’

-

5” 

Body w/ No Side Doors

-

50

” 

Sides

 

(D1

-

06788) 

…………………………………………………………………           16 & 17

 

TC

-

503 

9’

-

9” 

or 

11’

-

5” 

Body w/ Side Door

-

40

” 

Sides

 

(D1

-

06639)

………………………………………………………………….           18 & 19

 

TC

-

503 T

’

gate w/ Coal chute & Barn Doors (D2

-

06633)..           20

 

Tarp Assy

-

170

”

Lg./Landscaper Body (D2

-

06321)

………….           21

 

Cabguard Installation/40

” 

length (D2

-

06460) (Option)              22

 

Hitch Plate & Bumper STD. (D2

-

05648) Option) 

………..              23

 

Major Product Components

………………………………………             24 & 25 

TruckCraft Warranty Registlation

………………………………              26

 

TruckCraft Warranty Certificate

…………………………………       27, 28 & 29 

 

 

NOTE: To activate the Warranty on your new TC

-

503 go online to 

www.truckcraft.com 

or contact your nearest TruckCraft dealer.

 

The TruckCraft hoists  are designed for use with TruckCraft

’

s 

9’

-

9” 

and 

11’

-

5” 

aluminum dump bodies.

 

Summary of Contents for TC-503

Page 1: ...18 TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com ...

Page 2: ... 13 TC 503 9 9 or 11 5 Body w Side Door Rear Barn Doors 50 Sides D1 06516 14 15 TC 503 9 9 or 11 5 Body w No Side Doors 50 Sides D1 06788 16 17 TC 503 9 9 or 11 5 Body w Side Door 40 Sides D1 06639 18 19 TC 503 T gate w Coal chute Barn Doors D2 06633 20 Tarp Assy 170 Lg Landscaper Body D2 06321 21 Cabguard Installation 40 length D2 06460 Option 22 Hitch Plate Bumper STD D2 05648 Option 23 Major Pr...

Page 3: ...ormance and warranty of the unit Dealers in your area can be found on the web at www TruckCraft com When ordering parts the product serial number and description or part number of parts needed are required The product serial number is located on the drivers side of the front face behind truck cab of the dumper body Product Serial Number ___________________________ Date of Purchase ________________...

Page 4: ...r to operating the hoist Do not move the truck with the body in a raised position Always release the tailgate pins prior to raising the dump body when it is loaded The tailgate pins should not be released with a load against the tailgate Store the remote control in a location that assures that no object can come in contact with the raise button unintentionally Before raising the dumper check for a...

Page 5: ...cation Guide Thoroughly read and understanding all sections of this guide before attempt ing to certify a completed vehicle The Guide free to NTEA members can be purchased on the NTEA website www NTEA com Below are answers recommendations to key certification questions 1 If the end user purchases a new cab chassis and mounts the dump body does the completed vehicle need to be certified Per the NTE...

Page 6: ...pter 5 pages 1F through 4F of the NTEA Guide outline this procedure when certification is within the guidelines of the Incomplete Vehicle Manual Certification labels item 2159 can be purchased from the NTEA in quanti ties of 100 labels per order 5 What are the Tire and Loading label requirements Vehicles with a gross vehicle weight rating GVWR of 10 000 or less are required to have a Tire and Load...

Page 7: ...ting with a 1 4 gap the steel spacers supplied with the kit need to be installed between the truck frame and the sub frame at the hoist mount location see Detail A This spacer can be eliminated if the sub frame is mounted directly on top of the truck frame with no space between the two 1 Set the assembly on top of the frame or spacer and position it a minimum of 3 5 from the cab as shown above in ...

Page 8: ...battery and hook up leads to battery 5 Make sure all blocking and tie downs used for shipping are removed Acti vated the remote control up button and carefully raise the body Do not reach under or place any body parts under the dump body Raise the body up about half way to about 30 de grees from horizon tal Rotate the safe ty prop counter clockwise until it rests on the angle stop on the hoist see...

Page 9: ... truck Using the fuse holder wire the light to the dump switch mounted on the front of the sub frame across from the hydraulic reser voir Use the schematic shown in figure 8 to connect the wir ing Note Wire not supplied by TruckCraft 9 Place the two decals A4 04684 and A4 04685 inside the cab on the dash in an easy to read location 10 Connect the marker light wiring harness to the truck wiring 11 ...

Page 10: ...o three years depending on the use drain the system and replace with clean fluid Use Dexron Automatic Transmission fluid only 2 Apply grease to all rotating parts every six months minimum more of ten under heavy use Apply grease at all twelve grease fittings 3 Depending on frequency of use check hydraulic reservoir level and add Check to make sure that the bed up warning light illuminates when the...

Page 11: ...8 TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 9 ...

Page 12: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 10 ...

Page 13: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 11 ...

Page 14: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 12 ...

Page 15: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 13 ...

Page 16: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 14 ...

Page 17: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 15 ...

Page 18: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 16 ...

Page 19: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 17 ...

Page 20: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 18 ...

Page 21: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 19 ...

Page 22: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 20 ...

Page 23: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 21 ...

Page 24: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 22 ...

Page 25: ... TruckCraft Corporation Rev 3 2018 TruckCraft Corporation 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com 23 ...

Page 26: ...ion 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com Major Product Components Rear Top Screen Door Tailgate Side Door Option Coal Chute Option Rear Steel Bumper 24 ...

Page 27: ...oration 5751 Molly Pitcher Hwy South Chambersburg PA 17202 TC 503 Dump Bodies Tel 800 755 3867 Fax 717 375 2975 E Mail sales truckcraft com Web www truckcraft com Major Product Components Manual Roll Up Tarp System Optional Chain Driven Crank Option Cab Protector 25 ...

Page 28: ... TruckCraft within 30 days of purchase Serial __________Located on the front panel bottom corner on the Driver s Side Company Name __________________________________________________ Street Address __________________________________________________ Address 2 __________________________________________________ City __________________________________________________ State ____________________ Zip ____...

Page 29: ... OPERATION BEYOND THE RATED CAPACITY OR IMPROPER USE OR APPLICATION OF ANY PRODUCTS SHALL NOT BE CONSIDERED DEFECTS WITHIN THE SCOPE OF THE FOREGOING WARRANTY WARRANTY WILL NOT BE CONSIDIDERED ON ANY ALTERED MODI FIED OR MISUSED PART AND FAILURES DUE TO LACK OF MAINTENANCE OR ACCIDENTS WARRANTY CLAIMS BY THE USER MUST BE MADE TO THE DEALER FROM WHICH THE PRODUCT WAS PURCHASED UNLESS OTHER WISE AUT...

Page 30: ...es corrosions caused by these accessories or services This includes optional parts after market products components installation finish painting lettering wiring or modifications 2 Specific corrosion perforation and powder coat warranty exclusions a Products which may have been used to carry corrosive materials where such materials may result in corrosion or rust through perforation i Products pur...

Page 31: ...kCraft shall not be liable to the purchaser or any third party for any direct or indirect incidental or conse quential damage or loss Some states do not allow limitations on how long an implied warranty lasts or exclusions or limitations of incidental or conse quential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also...

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