Tru-Weld TWP-2 Operation Manual Download Page 13

 

12

 

 

SELECTING

 

THE

 

PROPER

 

STUD

 

COLLET

 

(STUD

 

HOLDER)

 

The

 

collet

 

is

 

selected

 

to

 

the

 

proper

 

diameter

 

that

 

you

 

are

 

welding.

  

There

 

are

 

three

 

styles

 

of

 

collets;

  

• 

The

 

“B”

 

collet

 

which

 

is

 

a

 

two

piece

 

assembly

 

(collet

 

and

 

insert).

  

The

 

insert

 

deter

mines

 

how

 

much

 

of

 

the

 

stud

 

is

 

engaged

 

in

 

the

 

collet.

 

• 

The

 

CI

 

(Collet

 

Insert)

 

which

 

is

 

a

 

single

 

part

 

and

 

the

 

amount

 

of

 

the

 

stud

 

that

 

is

 

en

gaged

 

is

 

predetermined.

 

• 

Standard

 

Adjustable

 

Chucks

 

have

 

an

 

adjustable

 

internal

 

screw

 

to

 

manually

 

adjust

 

for

 

the

 

engagement

 

of

 

the

 

stud.

 

 

 

The

 

choice

 

between

 

these

 

systems

 

is

 

usually

 

a

 

matter

 

of

 

personal

 

preference.

 

 

 

 

Inserting

 

the

 

selected

 

collet

 

into

 

the

 

stud

 

gun

 

is

 

a

 

simple

 

task.

 

Place

 

the

 

collet

 

into

 

the

 

front

 

holder

 

of

 

the

 

stud

 

gun

 

and

 

set

 

the

 

locking

 

screws

 

to

 

hold

 

it

 

in

 

place.

  

After

 

inserting

 

the

 

collet,

 

mount

 

the

 

two

 

legs

 

and

 

foot

 

piece

 

onto

 

the

 

stud

 

gun.

 

The

 

collet

 

should

 

be

 

centered

 

through

 

the

 

opening

 

of

 

the

 

foot

 

piece.

  

 

 

 

 

 

 

When

 

the

 

legs

 

and

 

foot

 

piece

 

are

 

in

 

place,

 

insert

 

the

 

stud

 

to

 

be

 

welded

 

into

 

the

 

col

let.

 

Adjust

 

the

 

leg

 

and

 

foot

 

piece

 

by

 

sliding

 

it

 

into

 

position

 

until

 

approximately

 

1/8”

 

of

 

the

 

stud

 

protrudes

 

from

 

beyond

 

the

 

foot

 

piece.

 

Lock

 

legs

 

in

 

place

 

with

 

the

 

set

 

screws.

 

SET-UP AND WELDING 

Foot

 

Piece

 

Collet

 

Leg

 

Piece

 

Summary of Contents for TWP-2

Page 1: ...OPERATION MANUAL TWE Pin Welder Model TWP 2 TRU WELD EQUIPMENT COMPANY 6400 N HONEYTOWN ROAD SMITHVILLE OHIO 44677 330 669 2773 Revision 1 4 4 25 2011...

Page 2: ...n including but not exclusive to the following Equipment which has been modified Equipment which has not been installed properly Equipment which has been used for purposes other than which it had been...

Page 3: ...2 CONTENTS Section Description Pages 1 Product Features 3 2 Specifications 4 3 External Features 5 6 4 Safety 7 9 5 Setup and Welding 10 14 6 Testing Weld Settings 15 7 Inspecting The Weld 16...

Page 4: ...over 5 8 in diameter for a good seat on the terminal buss bars to increase reliability The terminal connections on the capacitor have 1 4 28 socket set screws inserted into each one The socket set scr...

Page 5: ...s Up to 10 DUTY CYCLE 16 20 pins per minute PRIMARY POWER 110 VAC 50 60Hz 15 Amp circuit or 220 VAC 50 60Hz 7 5 Amp circuit CHARGE VOLTAGE 35 110 VDC Operational and Safety Features LED Voltage Meter...

Page 6: ...5 FRONT PANEL TOP OPEN VIEW EXTERNAL FEATURES LED Display Voltage Selector Weld Ready Indicator Capacitor...

Page 7: ...6 SIDE VIEWS EXTERNAL FEATURES Stud Gun Control Cable Con nection Stud Gun Weld Cable Con nection Ground Cable Connection ON OFF Switch 15amp Circuit Breaker...

Page 8: ...the AC to DC current Due to potential dangerous electrical input and output the equipment must be disconnected from all incom ing power when servicing Capacitors store electrical energy Check for res...

Page 9: ...can be hazardous to your health Make sure welding is done in a well ventilated area Hot metal splatter can cause fires and burns Wear protective clothing free of com bustible materials Have a fire ex...

Page 10: ...e weight of the equipment which is clear from traffic routes where people may trip over cables or they may be damaged by other equipment or vehicles Do not hang connecting cables over sharp edges or h...

Page 11: ...o do so could result in damage to the con nector Connect the weld gun control cable into the center panel 2 pin socket NOTE the plug has a large pin and a small pin that match the socket on the unit T...

Page 12: ...Attach the clamp of the welding ground lead to the work piece Prior to securing the clamp make certain that the contact area is free of rust paint grease or any other impurities to ensure a good groun...

Page 13: ...The choice between these systems is usually a matter of personal preference Inserting the selected collet into the stud gun is a simple task Place the collet into the front holder of the stud gun and...

Page 14: ...s of the base material Aluminum and other nonferrous metals would require settings from 3 to 5 depending on the diameter of the stud and base material thickness This spring pre load adjustment is made...

Page 15: ...the unit in the upper right hand corner Below this switch is the 15amp circuit breaker for the system VOLTAGE SELECTION Selecting the required weld voltage is achieved by turning the selector knob Th...

Page 16: ...This is why the stud must protrude beyond the foot piece at least 1 8 Holding the gun perpendicular to the work piece and aligning the stud to the desired position on the work piece press down so tha...

Page 17: ...he stud as opposed to an even amount around the base of the flange this is called arc blow and can be solved by repositioning the ground clamp or using a dual ground clamp Proper welded studs can be t...

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