Tru-Weld ARWSC900 Operation Manual Download Page 6

6

 

 

Stud

 

Welding

 

Safety

 

Precautions

 

WELDING

 

SPARKS

 

 

Heat

 

from

 

flames

 

and

 

arcs

 

can

 

start

 

fires.

 

Hot

 

slag

 

or

 

sparks

 

can

 

also

 

cause

 

fires

 

and

 

explosions.

 

 

Remove

 

all

 

combustible

 

materials

 

from

 

the

 

work

 

area

 

or

 

cover

 

these

 

materials

 

with

 

a

 

protective

 

non

flammable

 

tarp.

 

Combustible

 

materials

 

include

 

wood,

 

fabrics,

 

sawdust,

 

liquid

 

and

 

gas

 

fuels,

 

solvents,

 

paints

 

and

 

coatings,

 

paper,

 

etc.

 

Hot

 

sparks

 

or

 

hot

 

metal

 

can

 

fall

 

through

 

cracks

 

or

 

crevices

 

in

 

floors

 

or

 

wall

 

openings

 

and

 

cause

 

a

 

hidden

 

smoldering

 

fire.

 

Make

 

certain

 

that

 

such

 

openings

 

are

 

protected

 

from

 

hot

 

sparks

 

and

 

metal.

 

 

ELECTRIC

 

and

 

MAGNETIC

 

FIELDS

 

 

Electric

 

current

 

flowing

 

through

 

any

 

conductor

 

causes

 

localized

 

Electro

Magnetic

 

Fields

 

(EMF).

 

Welding

 

and

 

cutting

 

current

 

creates

 

EMF

 

around

 

welding

 

cables

 

and

 

welding

 

machines.

 

 

♦ 

Operators

 

having

 

pacemakers

 

should

 

consult

 

their

 

physician

 

before

 

welding.

 

EMF

 

may

 

interfere

 

with

 

some

 

type

 

of

 

pacemakers.

 

♦ 

Exposure

 

to

 

EMF

 

may

 

have

 

other

 

health

 

effects,

 

which

 

are

 

unknown.

 

♦ 

Operators

 

should

 

use

 

the

 

following

 

procedures

 

to

 

minimize

 

exposure

 

to

 

EMF:

 

♦ 

Route

 

the

 

work

 

cables

 

together.

 

Secure

 

them

 

with

 

electrical

 

tape

 

when

 

possible.

 

♦ 

Never

 

coil

 

the

 

work

 

cable

 

around

 

any

 

part

 

of

 

your

 

body.

 

♦ 

Do

 

not

 

place

 

your

 

body

 

between

 

the

 

work

 

cables.

 

Route

 

cables

 

on

 

the

 

same

 

side

 

of

 

your

 

body.

 

♦ 

Connect

 

the

 

work

 

cable

 

to

 

the

 

work

 

piece

 

as

 

close

 

as

 

possible

 

to

 

the

 

area

 

being

 

welded.

 

♦ 

Keep

 

welding

 

power

 

source

 

and

 

cables

 

as

 

far

 

away

 

from

 

your

 

body

 

as

 

possible.

 

♦ 

Electromagnetic

 

fields

 

can

 

irrevocable

 

erase

 

magnetic

 

data

 

carriers

 

(computer

 

memory,

 

credit

 

cards,

 

security

 

ID

 

cards

 

or

 

data

 

storage

 

diskettes).

 

♦ 

Electromagnetic

 

fields

 

may

 

magnetize

 

and

 

damage

 

watches

 

or

 

similar

 

digital

 

devices.

 

 

PROTECT

 

YOURSELF

 

and

 

OTHERS!

 

 

Some

 

welding,

 

cutting,

 

and

 

gouging

 

processes

 

are

 

noisy

 

and

 

require

 

ear

 

protection.

 

The

 

arc,

 

like

 

the

 

sun,

 

emits

 

ultraviolet

 

(UV)

 

and

 

other

 

radiation

 

and

 

may

 

injure

 

skin

 

and

 

eyes.

 

Hot

 

metal

 

can

 

cause

 

burns.

 

Training

 

in

 

the

 

proper

 

use

 

of

 

welding

 

processes

 

and

 

equipment

 

is

 

essential

 

to

 

prevent

 

accidents.

 

 

♦ 

Always

 

wear

 

safety

 

glasses

 

with

 

side

 

shields

 

in

 

any

 

work

 

area.

 

In

 

conjunction

 

with

 

eye

 

protection,

 

welding

 

hel

mets

 

or

 

face

 

shields

 

are

 

also

 

required.

 

♦ 

Use

 

a

 

face

 

shield

 

fitted

 

with

 

the

 

correct

 

filter

 

cover

 

plates

 

to

 

protect

 

your

 

eyes,

 

face,

 

neck,

 

and

 

ears

 

from

 

sparks

 

and

 

rays

 

of

 

the

 

arc

 

when

 

operating

 

or

 

observing

 

operations.

 

Warn

 

bystanders

 

not

 

to

 

watch

 

the

 

arc

 

and

 

not

 

to

 

expose

 

themselves

 

to

 

the

 

rays

 

of

 

the

 

electric

 

arc

 

or

 

hot

 

metal.

 

♦ 

Wear

 

flameproof

 

type

 

gloves,

 

heavy

 

long

sleeve

 

shirt,

 

cuff

 

less

 

trousers,

 

and

 

a

 

welding

 

helmet

 

or

 

cap

 

for

 

hair

 

pro

tection,

 

to

 

protect

 

against

 

arc

 

rays

 

and

 

hot

 

sparks

 

or

 

hot

 

metal.

 

A

 

flameproof

 

apron

 

may

 

also

 

be

 

desirable

 

as

 

pro

tection

 

against

 

radiated

 

heat

 

and

 

sparks.

 

♦ 

Hot

 

sparks

 

or

 

metal

 

can

 

lodge

 

in

 

rolled

 

up

 

sleeves,

 

trouser

 

cuffs,

 

or

 

pockets.

 

Sleeves

 

and

 

collars

 

should

 

be

 

kept

 

buttoned,

 

and

 

open

 

pockets

 

eliminated

 

from

 

the

 

front

 

of

 

clothing.

 

Summary of Contents for ARWSC900

Page 1: ...y integrated stud welding system for ferrule shielded and gas shielded drawn arc stud welding The SC900 con tains digital controls for weld time weld current and gas purge time The system was designed...

Page 2: ...which has been modified Equipment which has not been installed properly Equipment which has been used for purposes other than which it had been designed Equipment which has not been properly maintain...

Page 3: ...cess and growth If we can be of any further assistance to you and your company please do not hesitate to contact us Product Information The SC900 is a fully integrated stud welding system for ferrule...

Page 4: ...esigned and built with operator safety in mind but safety begins with you Every effort has been made to protect the trained operator from injury Please become familiar with the information in this man...

Page 5: ...ne before moving a welding power source Always be sure the work cable makes a good electrical connection with the metal being welded The connection should be as close as possible to the area being wel...

Page 6: ...the area being welded Keep welding power source and cables as far away from your body as possible Electromagnetic fields can irrevocable erase magnetic data carriers computer memory credit cards secu...

Page 7: ...welding interlock keeps system from double triggering SC900 Product Specifications Specifications are subject to change without prior notification Weld Range 14ga to 1 2 Consistent welding regardless...

Page 8: ...ng materials that may obstruct airflow through the welder If the equipment is not being installed immediately store it in a clean dry well ventilated area until in stallation Selecting a Location The...

Page 9: ...made are accessi ble with the top cover removed Primary Power Cable Route the Primary Power Cable through the Power Inlet Hole in the center connector on the back side of the welder Connect the power...

Page 10: ...line voltages depending on your requirements Simply plug in the appropriate voltage con nector for either 230VAC red wired connector or 460VAC black wired connector 3 Phase opera tion Ground Cable Co...

Page 11: ...front of the welder Connect stud gun cable assembly directly to the SC900 Plug stud gun control cable plug into the connector on the front of welder Gas line connection When gas shield welding connect...

Page 12: ...stud to be welded After all of the proper accessories have been mounted on the stud gun place the stud in the chuck and begin the alignment of the accessories Make certain that a sufficient amount of...

Page 13: ...nging in diameter through 3 4 this adjustment should be suitable For larger diameter studs and select applications the lift should be adjusted to approximately 1 8 Adjusting the lift Remove the back c...

Page 14: ...an be used to control the force with which the stud is plunged into the molten weld pool by moving the engagement point of when the shaft of the stud gun engages the damp ener Rotating the dampener co...

Page 15: ...complete the circuit and actuate the stud gun Make sure welder is set up properly to begin the welding process Place the selected stud into the chuck and attach the ferrule to the ferrule grip Place s...

Page 16: ...e 3 times indicating that there is a good connection SC900 Diagnostic Lights On the Control Panel located below the digital display is a row of diagnostic lights for the welder OUTPUT When the stud gu...

Page 17: ...chosen during setup When setting time or current depress and hold down appropriate button and turn Adjustment Dial clockwise or counter clockwise to the correct setting on the digital display Use the...

Page 18: ...was drawn or not Job Counter Resettable This is a running total of the number of welds since the counter was last reset To view the job counter set the Fine Coarse Switch to the Fine position Each wel...

Page 19: ...gs from being adjusted The purpose is to allow a meas ure of process control All settings and the counter may be viewed when the lock is activated To activate the lock turn clockwise toward the 3 o cl...

Page 20: ...weld The main spring plunges the weld stud down into the molten pool of metal in the base material The cycle is completed in less than a second and the resulting weld bond develops the full strength o...

Page 21: ...ud pro trudes beyond the ferrule Make sure work surface is relatively clean so impurities do not affect weld Test the welds at the beginning of each shift or change in stud Check burn off 1 8 color si...

Page 22: ...a bumpy or jagged collar around the base of the weld stud This normally occurs when the weld time is set too high Porous Weld Collar This usually occurs from the oxidation of the weld pool resulting...

Page 23: ...o lift from gun coil trigger is good Bad connection or faulty equipment 1 Test control cable by plugging weld tool directly into unit 4 conductor straight through wiring 2 Check 5 amp fuse next to bre...

Page 24: ...and connections in cluding grounds 3 Test the power loop by making welds on a test piece us ing only the starter cable set 4 Test 3 phase power to control contactor 5 Check taps if applicable on main...

Page 25: ...25 TRU WELD Equipment Company 6400 N Honeytown Road Smithville Ohio 44677 330 725 7744 Phone 330 669 2473 Fax TWE tfpcorp com http truweldstudwelding com...

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