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Tru-Turf GR11000C, Manual

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TRU-TURF GR11000C

 Golf Greens Roller Manual

36

 

Parts List

Part No.

Description

Page 

E7006

Bush Plain Bronze

31

E7007

Bush Flanged Bronze

31

E7010

Washer M10

28

E7020

Rod End Female M12

17

E7028

Tube Steering Spacer

26

E7044

Chain Tensioning Guide

22

E7045

LED Light

16, 33, 34

E7050

Drive Chain

22

E7067

Light Switch

16, 33, 34

E7131

Sprocker Drive Roller

28

G7001

Roller; Drive

28

G7006

Cover, Transmission

14

G7012 

Plate; Serial Number

14, 35

G7022

Tube & End Caps Assembly Split Roller GR11000C

27

G7023

Shaft - Split Tube Roller 63.5dia

27

G7024

Split Roller 63.5dia Assembly

26, 27

G7025

Bearing - Centre Cap

27

G7028

Seal Insert - Centre Cap

27

G7029

Seal Centre - V-Ring V25A

27

G7030

Washer - Centre Seal Spacer

27

G7032

Steer Linkage Assembly GR11000C

17

G7033

Scraper Rod /“

26

G7035

GR11000C Smoothing Head Assembly

26

G7036

Body Welded Assembly

14, 25

G7037

Smoothing Head Welded Assembly

26

G7038

Tube Tie Rod Steering

17, 26

G7039

Rod M12 Threaded Steering

17

R5009

 Grip; Hand; Joystick

17

R5012

Pad; Rubber; Foot Pedal

24

R5014

Grip; Lever

29

R5016

Catch; Rubber

14, 16

R5025B

End Cap Black Plastic 35 x 35

30

R5031

Coupling; Rubber 

21

R5033

Fan

21

R5039A

Bush; Taper Lock

28

R5046

Rod Unit; Connecting Arm; Foot Pedal to Yoke; Transmission 23, 24

R5049

Spring; Steering Return

14, 17

R5061

Strap; Mud Flap

25

R5067

Housing; F205; 4 hole; for R5070 Bearing

26

R5068

Housing; LFL5J; 2 hole for R5070 Bearing 

28

R5070

Bearing; B5 

26, 28

R5071

Mud Flap

25

Part No.

Description

Page 

R5075

Bush; Nylon; Black

14, 24, 25

R5085

Shim 1.0 mm Thick; Honda / Kohler Engine

15

R5087

Key, Woodruff 

28

R5089

Key; Woodruff 

21

R5094

Spring; Arm; Chain Tensioner

22

R5095

Washer; Capped

22

R5099

Bush; Bronze; for Chain Tensioner Arms

22

R5118

Rod End

23, 24

R5129

Meter; Hour/Tach

16

R5131

Bracket; Transmission; Eaton 11

18, 20, 21, 22

R5132

Arm; Chain Tensioner

22

R5133

Transmission; Eaton 11

18, 20, 21, 22

R5136

Sprocket; 11 Tooth; Duplex

22

R5138

Joiner; Chain; Duplex Eaton 11 Transmission

22

R5139

Coupling; Transmission; Eaton 11 

21

R5140

Coupling; Engine; Honda 5.5hp or Kohler 6hp

21

R5141

Sprocket; 27tooth; Duplex; Drive Roller; Eaton 11 Transmission 28

R5142

Cushion; Rubber; for Engine Base Plate

15

R5143

Tank; Stainless Steel; Transmission Oil

18, 19

R5144

Breather; Tank; Transmission Oil

18, 19

R5145

Plug; Drain; Tank; Transmission Oil

18, 19

R5147

Cartridge; Filter; Tank; Transmission Oil

18, 19

R5148

Gauge; Sight; Tank; Transmission Oil

18, 19

R5149

Plate; Mounting; Engine

15

R5152

Pipe; Oil

18

R5153

Pipe; Oil

18

R5154

Pipe; Oil

18

R5156

Key; Woodruff ; to suit Eaton 11 Transmission

17, 21, 22, 24

R5159

Rubber Strip; Rest; Trailer

14

R5171

Yoke; Eaton 11 Transmission; to suit Rear Struts

23

R5173

Strut; connects to R5171 Yoke

23

R5178

Pipe; Oil

18

R5184

Rod; Connects Transmission Yoke – Foot Pedal Arm

23, 24

R5195

Key Honda & Kohler Engines

21

R5197

Pad; Rubber Oil Tank

19

R5202

Gas Strut Body

30

R5203

Strut; End; Bolt Type; M10 Thread

30

R5210

Strut; Kit; 32mm dia. Body

30

R5227

Fitting 90°

18, 20

R5228

Fitting Straight

18, 19

R5229

Fitting 90°

18, 19

R5230

Fitting Straight

18, 20

Summary of Contents for GR11000C

Page 1: ...GR11000C GOLF ROLLER MANUAL ...

Page 2: ...smission oil tank breather Lubricating smoothing head pivot bearings 8 Operation Pre operation checks Standard operation Procedures 9 Park Brake Points to remember 10 Maintenance Transmission pump Eaton 11 Storing Service of drive chain system Lubrication Service of smoothing roller bearings 11 Change engine oil Change transmission oil Maintenance Schedule 12 Fault Finding Roller will not move one...

Page 3: ...Loctite instructions reseal then tighten securely 4 Loose transmission and drive roller sprockets will cause damage to shafts and keyways Ensure they are correctly tightened at all times 5 Change the transmission oil after 50 hours of operation then as per the servicing schedule We use and recommend Penrite Synthetic 5 SAE 5W 60 Available through our dealer network U S A customers contact your dea...

Page 4: ...llowing operation and maintenance manual has been prepared for use with the GR11000C Golf Green Roller It is intended as a guide and supplemental updates to the manual may take place at a future date without prior notice This machine is engineered to be simple to operate and easy to maintain If you have any questions or concerns that this manual does not address please feel free to contact your di...

Page 5: ...nclosed areas unless well ventilated Carbon monoxide gases are dangerous if inhaled it can cause death use the machine outdoors When transporting the roller make sure the trailer lock down mechanism is secure to prevent premature release of the catch If the trailer catch is not correctly engaged while towing and releases accidentally the front of the roller can drop and dig into the ground causing...

Page 6: ...e free of charge any item that has been damaged by accident lack of reasonable care and protection or lack of suitable storage We will not cover parts that have been altered or modified by anyone other than Tru Turf Pty Ltd nor will we cover used parts that are installed in place of failed parts We will not cover parts that have not been installed correctly by the end user or its agents nor will we...

Page 7: ...free to call your local distributor or agent List of Components QTY Description 1 Operation Maintenance and Parts Manual 1 Machine Frame Body 1 Drivers Seat 4 M8 x 20 Bolts 2 Tires mounted on Wheel Rim 1 Steering Joystick 1 Dampener Strut attached to main body end 1 Left side Trailer Arm 1 Right side Trailer Arm 2 30mm External Circlips 1 Drawbar Coupling Assembly 2 x 2 UNF Hex Head Bolts 2 UNF Ny...

Page 8: ...side trailer arm in the vertical position and slide it onto the axle Locate dampener strut remove packing from the unattached end Apply Thread lock Loctite to the M10 bolt attached to the dampener strut Screw the M10 bolt into the strut support on the trailer arm If necessary use a soft headed hammer and tap the trailer arm onto the axle until the circlip groove is revealed fit the circlip ensuring...

Page 9: ... cut off safety switch is designed this way to protect the engine from damage if low in oil The oil in the engine upon delivery if not pre delivered is to prevent the inside of the engine from corroding replace it with the correct engine oil as per the manufacturers specifications Step 9 Transmission oil tank breather Unscrew the plastic plug from the top of the tank and replace it with the anti spl...

Page 10: ...mmended towing speed would be equal to a motorized golf buggy Approximately 4mph 7kph Towing at excess speed or across rough terrain may cause damage to the machine and trailer When approaching the green do not tow the roller onto the green to set up put the roller on the fringe of the green Put trailer in the up position start up the roller and drive it onto the green Greens can be rolled in any ...

Page 11: ...an roll the greens in all directions b Start on one side of the green and work your way across the green in a zigzag fashion slightly overlapping each lap you roll this makes sure you miss no part of the green and all of the green is rolled Avoid coming back across the green to roll missed areas if possible You should be able to complete the rolling of 18 greens in the same time or quicker than by...

Page 12: ...main at a minimum of 25mm 1 and at a maximum of 40mm 1 5 from the top of the tank Oil Capacity including filter is 6 liters or 5 3 U S quarts For the ultimate performance we use and recommend the Penrite synthetic 5 SAE 5W 60 transmission oil Part No R5226 Storing It is important to store this roller in the towing position This ensures the trailer strut is in the closed position protecting the shaf...

Page 13: ...d ensure it is correctly adjusted so that the head is parallel to the body when in the straight ahead position Adjust if necessary Description Pre Delivery Pre Operating 12 Monthly Check Engine oil Check Transmission Oil Level Beware of contaminants entering the transmission Lubricate drive chain with WD40 or equivalent Check Tires Max 18 P S I Check Gas Check Smoothing Roller Bearing Check Drive ...

Page 14: ...le Roller has excessive vibration check Disconnect engine to transmission and isolate the drive chain to determine whether the problem is in the engine or in the transmissions If engine is at fault contact your nearest engine agent for rectification If the transmission is at fault repair or replace as necessary or seek professional advice from a local Eaton Service Center Any out of alignment betwe...

Page 15: ...TRU TURF GR11000 C Golf Greens Roller Manual 13 Towing Position Rolling Position Operating Positions ...

Page 16: ... 58 5 7 22 5 5 9 7 80 1 80 5 3 7 6 5 180 5 2 66 58 5 211 7 7 5 635 1 7 5 86 1 21 5 58 5 75 5 5 67 5 75 5 7 5 3 7 5 227 3 5 3 576 67 217 18 7 7 672 180 5 47 7 0 5 5 7 6 7 3 1 1 5 7 6 5 3 5 3 7 3 5 5 5 3 7 029 5 7 5 3 7 029 7 5 81 1 2 7 7 3 187 5 81 2 7 3 5 0 277 5 3 1 3 5 5 9 7 80 1 80 5 5 9 7 80 1 80 5 5 3 7 PP 5 Upper Body ...

Page 17: ...Golf Greens Roller Manual 15 Engine 21 1 1 02817 1 3 576 67 7 7 672 180 5 47 7 0 867 1 6 0 1 1 02817 5 58 5 62 7 21 1 1 02817 5 1 1 02817 3 7 66 5 6 5 3 2 3 5 1 017 5 0 187 3 5 635 1 6 5 3 5 81 2 7 3 5 0 2 7 3 5 1 1 21 5 ...

Page 18: ... 7 12 506 06 5 50 5 67 5 6 7 06 5 50 5 67 6 7 06 5 6 5 3 5 6 5 3 5 635 1 6 5 3 5 5 9 7 80 1 80 5 6 7 66 0 203 7 3 576 67 7 7 672 180 5 47 7 0 81 1 2 187 3 7 3 5 81 2 7 3 5 81 2 7 3 5 0 277 5 3 1 3 5 5 9 7 80 1 80 5 81 2 7 3 5 187 81 3 5 81 1 2 187 5 0 1 2 187 3 5 5 220 25 76 5 6 7 5 0 66 5 6 7 6 3 7 66 5 6 7 203 7 7 50 5 676 5 76 5 237 21 20 6 7 7 7 1 8 6 7 06 25 2 5 02 6 7 06 ...

Page 19: ...66 5 5 3 2 67 5 635 1 7 67 5 5 22 58 B B 5 2 67 6 7 66 5 2 67 66 5 56 5 5 1 67 5 1 6 7 5 0 1 2 187 3 5 81 1 2 187 3 7 3 5 81 1 2 187 3 5 81 2 7 3 5 67 5 1 50 66 5 67 5 211 7 1 52 66 3 576 67 7 7 672 180 47 7 0 52 1 0 0 78 7 52 67 5 1 52 0 7 5 67 5 1 0 187 3 5 0 8 187 3 5 Joystick Steering Components ...

Page 20: ...21 2 7 1 5 6 7 8 75 160 66 21 2 66 5 3 3 3803 72 2 7 5 5 3 3 75 160 66 21 72 2 7 1 5 3 3 2 7 5 72 5 7 21 9 9 6 5 3 3 2 7 1 72 75 160 66 21 5 77 1 2 0 25 72 0 13 5 77 1 675 7 0 633 255 72 0 7 2 7 6 5 77 1 2 0 25 72 0 7 2 7 6 3 5 77 1 675 7 0 25 72 0 6 5 77 1 675 7 0 137 72 0 5 77 1 2 0 72 0 137 5 77 1 2 0 25 72 0 13 5 77 1 2 6 9 72 0 5 286 1 7 5 75 160 66 21 2 7 1 5 2 7 1 75 160 66 21 66 5 Oil Tank...

Page 21: ... 3 8 7 1 5 1 5 5 7 5 2 7 1 5 575 7 5 75 160 66 21 2 7 1 5 6 7 8 75 160 66 21 2 66 5 58 5 675 3 2 7 1 02817 5 77 1 675 7 0 633 255 72 0 7 2 7 6 5 77 1 2 0 25 72 0 7 2 7 6 3 5 77 1 675 7 0 137 72 0 5 77 1 2 0 72 0 137 5 77 1 2 6 9 72 0 5 286 1 7 5 75 160 66 21 2 7 1 5 635 1 6 5 3 5 81 1 2 187 5 81 2 7 3 5 0 2 7 3 5 81 2 7 5 ...

Page 22: ...s Roller Manual 20 721 75 160 66 21 2 3 3 77 1 6 3 576 67 7 7 672 180 5 47 7 0 721 75 160 66 21 5 7 66 5 721 5267 7 75 160 66 21 5 77 1 2 0 25 72 0 13 5 77 1 675 7 0 25 72 0 6 5 77 1 2 0 25 72 0 13 5 77 1 2 6 9 72 0 5 Transmission ...

Page 23: ...21 22 1 1 5 9 283 1 66 0 3 576 67 7 7 672 180 5 47 7 0 75 160 66 21 283 1 58 5 66 5 1 22 1 75 160 66 21 5 22 58 5 721 75 160 66 21 5 7 66 5 721 5267 7 75 160 66 21 5 283 1 66 721 75 16 5 1 1 5 9 283 1 66 21 3 5 22 58 B B 5 6 7 21 1 1 5 81 1 2 187 5 81 2 7 3 5 58 6 5 5 5 9 7 5 ...

Page 24: ...1 7 16 21 1 50 5 721 75 160 66 21 5 7 66 5 721 5267 7 75 160 66 21 5 6352 7 7227 3 1 21 75 160 66 21 5 2 1 5 1 5 9 1 5 22 58 B B 5 1 7 16 21 5 66 203 7 5 1 7 16 21 8 86 521 1 7 16 21 5 506 5 1 7 16 21 50 66 5 6 5 3 5 52 635 1 3 1 3 0 5 6 5 3 5 635 1 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 81 2 7 3 5 58 6 5 5 0 33 6 5 67 5 2 66 5 ...

Page 25: ... 66 5 6 67587 5 5 0 187 3 5 7 6 5 3 5 6 5 3 5 81 1 2 187 3 7 3 5 81 1 2 187 3 5 81 2 7 3 5 0 77 1 60 1 3 5 PP 5 7 1 5 3 5 PP 5 7 1 5 3 5 0 83 77 1 GLD 3 5 0 83 77 1 GLD 3 5 0 77 1 GLD 5 1 3 5 6 5 7 5 6 83 5 7 5 0 1 2 187 3 5 6 63 5 5 5 75 160 66 21 211 7 1 52 3 576 67 7 7 672 180 5 47 7 0 52 1 81 5 52 7 5 81 5 81 187 3 5 Yoke Struts ...

Page 26: ...Manual 24 Foot Pedal Control 7 56 5 227 3 66 0 3 576 67 7 7 672 180 5 47 7 0 3 227 3 5 78 725 52 66 5 52 1 81 5 52 7 5 81 5 81 187 3 5 86 1 21 5 22 58 B B 5 227 3 66 5 227 3 75 16 78 725 50 66 5 81 1 2 187 3 7 3 5 81 1 2 187 3 5 81 2 7 3 5 ...

Page 27: ...TRU TURF GR11000 C Golf Greens Roller Manual 25 Under Body 5 81 5 2 3 576 67 7 7 672 180 5 47 7 0 2 66 675 3 08 3 6 5 21 5 08 3 5 86 1 21 5 8 5 6723 81 5 2 5 7 6 5 3 5 0 1 2 187 3 5 ...

Page 28: ...ng Head 5 60227 1 66 3 576 67 7 7 672 180 5 47 7 0 78 67 5 1 63 5 63 7 52 5 66 6 5 3 5 52 60227 1 66 3 7 02817 6 9 5 1 5 1 286 1 2 5 5 1 5 635 1 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 58 5 031 5 60227 1 3 927 5 1 5 81 1 2 187 66 5 66 635 1 6 5 5 0 58 6 5 5 ...

Page 29: ... 7 7 7 66 0 6 7 21 9 7 66 0 6 7 21 9 5 63 7 52 5 66 3 576 67 7 7 672 180 5 47 7 0 78 1 36 66 63 7 52 5 5 6 7 63 7 78 52 5 5 1 175 3 6 16 57 175 3 6 175 9 5 1 9 6 5 175 6 63 5 6 1 3 5 5 1 1 3 5 6 16 57 1 3 5 6 9 5 1 9 5 5 3 7 51 6 7 1 6 5 Drive Roller ...

Page 30: ...s 7 7 5 5 9 52 5 3 576 67 7 7 672 180 5 47 7 0 6 5 0 6352 7 5 9 52 5 5 9 52 5 58 5 2 7 5 5 1 286 1 5 9 52 5 5 5 1 5 22 58 5 6 5 3 5 635 1 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 81 2 7 3 5 81 2 7 3 5 0 58 6 5 XS 3RLQW 5 0 58 6 5 5 5 5 7 3 5 2 6352 7 86 7 5 58 6 5 6 9 1 5 3 7 7 06 ...

Page 31: ... Roller Manual 29 Park Brake 56 5 5 66 3 576 67 7 7 672 180 5 47 7 0 3 57 2 6 7 5 0 5 5 3 1 5 5 9 5 5 635 1 5 5 3 57 2 2 5 6 5 3 5 81 1 2 187 5 81 1 2 187 3 7 3 5 81 1 2 7 7 3 187 5 81 2 7 3 5 81 2 7 3 5 81 2 7 3 5 5 3 7 2 5 5 1 5 7 ...

Page 32: ... Trailer Assembly 7 7 7 5 75 5 66 3 576 67 7 7 672 180 5 47 7 0 1 3 3 67 5 6 67587 66 5 6 67587 2 75 5 5 6 67587 1 5 0 2 7 3 5 0 187 3 5 3 1 63 7 5 8 203 7 5 187 81 5 678 5 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 75 5 50 66 5 75 5 50 66 5 5 5 5 66 5 ...

Page 33: ...TRU TURF GR11000 C Golf Greens Roller Manual 31 Trailer Arm 5 75 5 50 66 0 3 576 67 7 7 672 180 47 7 0 86 3 1 521 86 1 521 8 203 7 5 75 5 50 66 5 5 ...

Page 34: ...TRU TURF GR11000C Golf Greens Roller Manual 32 Wheel Hub Bearings 5 8 203 7 3 576 67 7 7 672 180 5 47 7 0 8 75 5 5 6 11 5 8 5 5 1 11 5 8 5 5 1 287 5 8 5 6 5 8 5 67 187 678 81 5 3 1 63 7 678 5 3 8 5 ...

Page 35: ...TRU TURF GR11000 C Golf Greens Roller Manual 33 Light Kit without base 5 7 7 3 576 67 7 7 672 180 5 47 7 0 7 5 7 67 1 56 66 7 6 7 6 5 3 5 81 2 7 3 5 81 1 2 187 5 5 51 66 5 ...

Page 36: ...ht Kit with base 5 7 7 3 576 67 7 7 672 180 5 47 7 0 7 5 7 67 1 56 66 7 6 7 6 5 3 5 81 2 7 3 5 81 1 2 187 5 6 7 6 66 5 5 51 66 5 68 76 02 6 37 5 7 72 1685 7 7 285 0 1 3 6 3529 0 1 6 5 180 5 1 25 5 1 7 2 5 02 6 1 5 752 77 87 5 48 5 0217 7 0 72 0 18 785 ...

Page 37: ...TRU TURF GR11000 C Golf Greens Roller Manual 35 Labels ...

Page 38: ...aring B5 26 28 R5071 Mud Flap 25 Part No Description Page R5075 Bush Nylon Black 14 24 25 R5085 Shim 1 0 mm Thick Honda Kohler Engine 15 R5087 Key Woodruff 28 R5089 Key Woodruff 21 R5094 Spring Arm Chain Tensioner 22 R5095 Washer Capped 22 R5099 Bush Bronze for Chain Tensioner Arms 22 R5118 Rod End 23 24 R5129 Meter Hour Tach 16 R5131 Bracket Transmission Eaton 11 18 20 21 22 R5132 Arm Chain Tension...

Page 39: ...aring 6304 20x52mm 17 R8024 Seat No Arms Msc 16 R8025 Arm Rest RH Seat Msc 16 R8026 Arm Rest LH Seat Msc 16 R8038 M10 x 40 Bolt Zp 30 Part No Description Page R8039 M12 Nyloc Nut Zp 17 R8043 M8 Hex Nut Zp 15 23 R8045 x 1 0 Washer Zp 22 R8046 x 0 75 Washer Zp 16 33 34 R8047 x 1 0 Flat Washer Zp 23 R8048 x Washer Zp 16 22 23 28 29 30 R8050 Spring Washer Zp 22 R8051 Spring Washer Zp 15 16 19 R8052 Sp...

Page 40: ... R8218 12 7 x 25 4 x 1 6 Washer Acetal 23 R8225 Rubber Dampener Smoothing Head Pivot Bearing 26 R8227 Slide Upgrade Kit 23 R8245 UNF Nyloc NUt 16 33 34 R8250 UNF Nyloc Nut SS 26 R8251 x SS Spring Washer 26 R8256 M8 Nyloc Nut Zp 16 23 25 R8270 Wire Loom for Lights 16 33 34 R8274 Seat Frame Welded Assembly 16 29 R8275 Seat Base Plate Welded Assembly 16 34 R8280 Brake Folded 29 R8291 Light Kit 33 R82...

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