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BH40/60 Owners Manual

Assembly, Seat Arrangement

PART NUMBER: 100159
REVISION: B

PARTS LIST

DESCRIPTION

PART NUMBER

QTY

ITEM

SEAT BASE CAP

100158

ASSEMBLY, SEAT BASE

100203

DECAL, TRU-TURF LOGO

R6057

M10 X 50 BUTTON HEAD CAP SCREW, SS

R8907

M6 SPRING WASHER, SS

R9190

M6 X 20 BUTTON HEAD CAP SCREW, SS

R9192

M6 X 16 FLAT WASHER, SS

R9195

SEAT BASE, ADAPTOR LIFT

R9446

M10 NYLOC NUT, SS

R9492

M10 X 20 FLAT WASHER, SS

R9493

PART NUMBER: 100159
REVISION: B
DATE: 09/02/2021
BY: SP

Summary of Contents for BH40

Page 1: ...1 www truturf com BH40 60 Owners Manual OWNERS MANUAL BH40 60 GOLF GREENS ROLLER Results through design not weight...

Page 2: ...mbly 8 Pre Operation Checklist 10 Standard Operation Procedures 11 Points To Remember 13 Maintenance Schedule 14 Maintenance 15 Safety Instructional Decals 17 Operating Positions 18 Components 19 Elec...

Page 3: ...with the BH40 60 Golf Green Roller It is intended as a guide and supplemental updates to the manual may take place at a future date without prior notice For the latest information visit www truturf c...

Page 4: ...at belt Trailer Integrated heavy duty Drawbar Tires wheels hydraulically lowered and raised Fuel Tank Capacity 5 gal 18 9L Ground Pressure Footprint 5 9 psi 40 7 kPa Rolling Width Swath 40 1016mm Smoo...

Page 5: ...manufacturers manual as supplied Never permit inexperienced operators to use the machine This machine requires certain knowledge and expertise to operate it you must be a trained person to use this ma...

Page 6: ...come entan gled on a rotating shaft serious bodily injury could occur Always stop engine before opening safety cover Never ride on the machine when machine is being towed Operator remember it is your...

Page 7: ...rantable condition exists If you need help locating a Products Distributor or Authorized Dealer or if you have questions regarding your warranty rights or responsibilities you may contact us at Tru Tu...

Page 8: ...additives etc Normal noise vibration wear and tear and deterioration Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion worn painted surfaces or scratched deca...

Page 9: ...se General Conditions Repair by an Authorized Tru Turf Distributor or Dealer is your sole remedy under this warranty Tru Turf is not liable for indirect incidental or consequential damages in connecti...

Page 10: ...ssembly please feel free to call your local distributor agent or spareparts truturf com QTY Description 1 Operation Maintenance and Parts Manual Online 1 Machine Frame Body Rollers 1 Drivers Seat Fitt...

Page 11: ...correctly To totally remove the drawbar from the machine you will need to carefully hold up the locking dog underneath the machine Hold it up to prevent it from locking in the cut out and then slide...

Page 12: ...ely locked to the main drawbar and the safety pin is fitted when trailing the roller Grease lightly bearings fitted to drive rollers and Smoothing Head pivot bearings Check tire pressure for proper op...

Page 13: ...gine and use the trailer lowering raising switch mounted on the steering column behind the steering wheel Lower machine as required onto the green With engine running drive and begin rolling 5 Greens...

Page 14: ...into the drawbar Connect to tow vehicle ensure the coupling is locked onto the tow ball correctly Move o Do not put the trailer down into the towing position on the green damage may occur to the green...

Page 15: ...ng wheel steady correcting direction gently as required Move the steering wheel a little at a time to change direction excessive movement of the steering wheel makes it di cult to maintain a straight...

Page 16: ...e Delivery Pre Operating Monthly 12 Monthly Check tires max 18 24 psi Check smoothing roller bearing Check drive roller bearings Check for loose nuts and bolts Renew smoothing roller bearings Renew dr...

Page 17: ...ssion oil Ongoing Maintenance Lubricant and Replacement Schedule See chart on page 14 Note Areas indicated with a need to be changed when defective or as required This may be before the recommended re...

Page 18: ...oothing roller bearings Whilst the Roller is suspended by the Trailer check operational smoothness of the bearings fitted to each smoothing roller by rotating the rollers by hand If bearing tightness...

Page 19: ...number RS2028 Machine ID Plate Note This is not a spare part and will come attached from manufacturer R6057 Tru Turf Logo Decal Model BH40 Golf Greens Roller Serial No Revision Manufactured date www...

Page 20: ...18 www truturf com BH40 60 Owners Manual Operating Positions Towing position Rolling position...

Page 21: ...SS R8142 4 32 1 2 UNF X 2 1 2 BOLT ZP R8170 4 33 M8 NYLOC NUT ZP R8256 9 34 M6 NYLOC NUT 316 SS R8314 2 35 BATTERY 12V RITAR RA12 33 12V33AH 10HR R8618 1 36 LATCH SPRING LOADED STOP DRAWBAR R8697 1 3...

Page 22: ...2 3 1 PARTS LIST DESCRIPTION PART NUMBER QTY ITEM WELDMENT TRAILER FRAME 100090 1 1 WHEEL HUB COMPLETE PARALLEL AXLE R8841 2 2 TYRE WHEEL HUB 5 STUD 20in TYRE 20x8x10 H162 R8990 2 3 PIN LINKAGE SR721...

Page 23: ...ION C 3 1 2 4 5 PARTS LIST DESCRIPTION PART NUMBER QTY ITEM ASSEMBLY BH40 DECK UNIT 100100 1 1 ASSEMBLY TRAILER 100107 1 2 ASSEMBLY DRAWBAR INNER 100230 1 3 ASSEMBLY SMOOTHING ROLLER 40 100270 1 4 ASS...

Page 24: ...8259 18 5 M8 NYLOC NUT SS R8267 1 6 M6 NYLOC NUT 316 SS R8314 6 7 M4 FLAT WASHER ZP R8827 2 8 FUSE BOX R8900 1 9 M4 X 16 BUTTON HEAD CAP SCREW SS R8915 1 10 RUBBER LATCH R8922 1 11 PIN AND COTTER R892...

Page 25: ...0248 1 3 ELBOW 3 4 BSPP 1 3 16 ORFS 90 M M 100503 1 4 STRAIGHT 3 8 BSPP MALE 9 16 ORFS M M 100504 1 5 ELBOW 3 4 BSPP 13 16 ORFS 90 M M 100522 2 6 REDUCER 3 4 BSPP 3 8 BSPP M F 100523 1 7 BRANCH TEE 9...

Page 26: ...E CAP 100158 1 1 ASSEMBLY SEAT BASE 100203 1 2 DECAL TRU TURF LOGO R6057 1 3 M10 X 50 BUTTON HEAD CAP SCREW SS R8907 4 4 M6 SPRING WASHER SS R9190 5 5 M6 X 20 BUTTON HEAD CAP SCREW SS R9192 5 6 M6 X 1...

Page 27: ...M M 100518 1 6 M8 SPRING WASHER ZP R8034 4 7 5 16 X 3 4 FLAT WASHER ZP R8046 5 8 3 8 SPRING WASHER ZP R8052 4 9 M10 SPRING WASHER ZP R8127 6 10 M10 X 30 BOLT ZP R8128 2 11 3 8 UNC X 1 1 4 BOLT ZP R813...

Page 28: ...PARTS LIST DESCRIPTION PART NUMBER QTY ITEM WELDMENT FOOT PLATE 100253 1 1 PEDAL SPEED CONTROL CURTIS FP FCV E7204 2 2 M8 SPRING WASHER ZP R8034 4 3 M8 X 20 BUTTON HEAD CAP SCREW SS R8272 14 4 M8 SPRI...

Page 29: ...RIP JOYSTICK 27mm Dia R5009 2 4 3 8 UNF NYLOC NUT ZP R8055 1 5 3 8 UNF X 1 1 4 SET SCREW ZP R8069 1 6 M10 SPRING WASHER ZP R8127 2 7 M16 x 32 FLAT WASHER ZP R8145 2 8 M10 X 20 FLAT WASHER ZP R8174 4 9...

Page 30: ...272 4 5 M8 SPRING WASHER 304 SS R8529 4 6 RD 8155 1 STEERING UNIT R8899 1 7 M10 X 60 BUTTON HEAD CAP SCREW SS R8909 3 8 M10 X 35 BUTTON HEAD CAP SCREW SS R8926 1 9 M6 X 12 FLAT WASHER SS R9164 3 10 M3...

Page 31: ...ZP R8046 4 12 5 16 SPRING WASHER ZP R8051 4 13 5 16 UNF X 1 SET SCREW ZP R8064 4 14 7 16 UNF X 1 1 4 BOLT ZP R8074 4 15 M12 NUT Half ZP R8086 2 16 M12 X 24 X 1 6 FLAT WASHER ZP R8167 4 17 7 16 SPRING...

Page 32: ...5 16 X 3 4 FLAT WASHER ZP R8046 4 13 5 16 SPRING WASHER ZP R8051 5 14 5 16 UNF X 1 SET SCREW ZP R8064 4 15 M12 NUT Half ZP R8086 2 16 M10 NUT ZP R8088 3 17 M12 X 24 X 1 6 FLAT WASHER ZP R8167 4 18 M1...

Page 33: ...1 2 BSPP 100525 1 10 3 8 BSP DOWTY SEAL 100526 2 11 4 4 RIVET ALUMINIUM BLK R8078 4 12 M6 SPRING WASHER ZP R8085 1 13 1 4 X 5 8 X 0 065 FLAT WASHER ZP R8140 1 14 M8 NYLOC NUT SS R8267 8 15 M8 X 20 BU...

Page 34: ...100371 1 1 WASHER M10x43x3 E7010 1 2 SPROCKET BELT DRIVE 8MX 38S 36 E7072 1 3 M12 NYLOC NUT ZP R8039 4 4 3 8 SPRING WASHER ZP R8052 1 5 3 8 UNF X 1 BOLT ZP R8067 1 6 7 16 UNC X 0 83 GRUB SCREW BLK R81...

Page 35: ...0376 1 1 WASHER M10x43x3 E7010 1 2 SPROCKET BELT DRIVE 8MX 38S 36 E7072 1 3 M12 NYLOC NUT ZP R8039 4 4 3 8 SPRING WASHER ZP R8052 1 5 3 8 UNF X 3 4 SET SCREW ZP R8067 1 6 7 16 UNC X 0 83 GRUB SCREW BL...

Page 36: ...6 R9327 Switch UP DOWN 27 R9377 Tow Bar Sensor 28 R8957 Work Lights STEERING ACTUATOR PVHC SECTION LIFT CYLINDERS PVHC SECTION BRAKE RELEASE PVHC SECTION VA VB CA CB FILL LEGEND G A MA B MB S L1 L2 S2...

Page 37: ...1 2 1 2 1 2 1 2 1 2 LED 1 LED 3 LED 4 LED 2 FAN MOTOR 1 2 BRAKE OFF 15A 1 2 WHEELS UP 1 2 WHEELS DOWN 1 2 1 2 1 2 1 2 DRIVE LEFT DRIVE RIGHT STEERING EXTEND STEERING RETRACT 1 2 3 Power 12V Ground 0V...

Page 38: ...xed nonadjustable centers Excessive debris Excessive load Subminimal diameter Belt sprockets or shafts running too hot Unusual belt degradation such as softening or melting Reinforce the structure Use...

Page 39: ...increased capacity Redesign drive Replace sprocket Replace sprocket Use inside idler Use proper Gates PowerGrip GT 3 belt sprocket Correct alignment Adjust tension to recommended value Premature tooth...

Page 40: ...et material Correct alignment Protect drive Redesign drive for increased capacity Adjust tension to recommended value Use proper Gates PowerGrip GT 3 belt sprocket Belt cracking Subminimal diameter Ba...

Page 41: ...Grip belt drives can be used to transmit both power and motion Synchronous belt drive systems are amazingly versatile yet reliable and e cient The examples that follow utilize conventional endless Lon...

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