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8

Section 2: Assembly

5. Hold lower part of gear select lever
(I, Figure 2-9) against bracket (M).
Position retaining plate (N) from parts
bag in place as shown in Figure 2-9
(plate below bracket).  Secure plate with
two 1/4"-20 x 1/2" screws (O) and 1/4”-
20 locknuts.

6.  Slide grip (B, Figure 2-8) back onto
gear select lever (I).

7.  Rotate gear select lever (I, Figures 2-
8 & 2-9) clockwise until spur (K - short
rod) on gear select rod stops in the neu-
tral position detent on the shift pattern
quadrant (Figure 2-8).

8.  At bottom of control rod, thread shift
link (P, Figure 2-9) partially into ball-
joint (Y).

9.  Move shift arm (X, Figure 2-9) from
side to side as necessary into each
transmission gear detent until transmis-
sion is in neutral. 

NOTE: Moving shift arm (X) all the way
to the left, and then one notch back to
the right, should put transmission into
neutral. When transmission is in neutral,
unit will move freely when pushed while
holding the Operator Presence Control
lever (W, Figure 2-7) down. If transmis-
sion is NOT in neutral, there will be a
slight drag on the wheels when pushing
unit.

10.  When shift arm (X) is in neutral po-
sition, rotate shift link (P) toward end of
gear select lever rod (I).  Adjust length
of shift link (P) as necessary to fit into
hole in bottom of gear select lever (I).  

NOTE: Pin (K) on Gear Select Lever (I)
must be held in the neutral position 
detent on the shift quadrant (see Figure
2-8) while shift link (P, Figure 2-9) is 
adjusted.

11.  Insert hooked end of shift link (P,
Figure 2-9) into hole in bottom end of
gear select lever (I) and secure with cot-
ter pin (Q).  Bend ends of cotter pin.
NOTE: It may be necessary to lift gear
select lever (I) to install shift link (P). 

12.  Remove unit from shipping crate.
To remove, hold down Operator
Presence Control lever (W, Figure 2-7)
which releases the wheel brake. 

13.  With unit on level ground, hold
down Operator Presence Control lever

(W, Figure 2-7) and push unit forward
and backward. The wheels should move
freely. If not, adjust length of shift link
(P, Figure 2-9) as necessary.

14. Put the Gear Select Lever in neutral
(N), release all of the control levers and
try to push the unit forward and back-
ward.  The wheels should not turn. If
they do turn, an adjustment is neces-
sary.  DO NOT OPERATE THE UNIT
UNTIL THE WHEEL BRAKE MECHANISM
HAS BEEN ADJUSTED AND IS WORK-
ING PROPERLY. See “Wheel Brake
Adjustment” in Section 5 “Maintenance.” 

STEP 5:  Add Motor Oil to Engine

1. Move mower to a level area. Press
and hold  Operator Presence Control
lever (W, Figure 2-7) to move mower.

2. Add motor oil according to the speci-
fications and instructions provided in the
separate Engine Owner’s Manual that was
included in the unit’s literature package.  
• Keep oil level at the FULL mark on the

dipstick to avoid engine damage.

• Change oil according to schedule and

instructions in Section 5 “Maintenance.” 

STEP 6:  Check Tire Pressure

1. Use a tire gauge to check the air
pressure in the rear tires.  The air pres-
sure should be between 15-20 PSI (20
PSI maximum).

2. Keep both tires equally inflated to
help prevent machine from pulling to
one side.

STEP 7:  After Assembling and
Before Using Unit

1. Read this entire Owner’s Manual for
proper safety, operation and mainte-
nance information.

2. Make sure spark plug wire is con-
nected to spark plug before starting unit.

Figure 2-9:  Detail – Transmission Neutral Adjustment.

P

I

X

Y

Q

M

N

O

Do not use the mower if the wheels
continue to turn after releasing the
Operator Presence Control and the
Wheel Drive Control.  

Severe personal injury or property
damage could result if this instruction
is not followed.

WARNING

Unit is shipped without oil in engine
crankcase. Do not start engine until oil
has been added. Severe engine dam-
age will result if this instruction is not
followed.

CAUTION

Summary of Contents for Wide-Cut 34342

Page 1: ...GARDEN WAY INCORPORATED Owner s Manual Wide CutTM 33 Combination Mower Safety Assembly Controls Operation Maintenance Models 34342 34343...

Page 2: ...de excellent performance if properly operated and maintained Read this manual This manual is considered a perma nent part of the unit and it must stay with the unit if it is resold A replacement manua...

Page 3: ...ly familiar with the controls and the proper use of the mower before starting 2 Do not put hands or feet near or under rotating parts Keep clear of the mower blade and discharge opening at all times 3...

Page 4: ...such as rocks tree limbs etc Watch for holes ruts or bumps Tall grass can hide obstacles DO NOT Do not mow near drop offs ditches or embankments The operator could loose footing or balance Do not mow...

Page 5: ...ed a replacement decal please refer to the Parts Catalog that accompanied this Manual CAUTION PINCH POINTS Do not operate with out all belt guards in place Beneath belt pulley cover On Control Panel f...

Page 6: ...raps holding the four long control rods to the handlebars Do not remove the two long handlebar struts that are attached to the top of the handlebars 4 Check for any small parts before dis carding the...

Page 7: ...end of the electrical wire harness there are four wires at tached to a large plastic connector and two wires attached to a small plastic connector Plug the large connector into the bottom of the igni...

Page 8: ...od into wheel drive control arm U Figure 2 6 3 Add a 5 16 washer A Figure 2 6 and attach with a cotter pin B Bend legs of cotter pin over rod to secure 4 At upper end of control rod insert angled end...

Page 9: ...of Blade Drive Control lever J Figure 2 7 Add one 5 16 washer and attach with cotter pin AA Bend ends of cotter pin to secure D Attach and Adjust Gear Select Lever 1 Using the edge of a piece of flat...

Page 10: ...eleases the wheel brake 13 With unit on level ground hold down Operator Presence Control lever W Figure 2 7 and push unit forward and backward The wheels should move freely If not adjust length of shi...

Page 11: ...ve Control which will apply a brake that stops the blades within three 3 seconds Blade Drive Control Use this lever B Figure 3 1 to en gage drive to the mower blades To engage the blades first engage...

Page 12: ...to ensure that the wheels will not start turning when the engine starts Cutting Height Control Lever Use this lever E Figure 3 4 to adjust the cutting height from 1 to 4 inches Note that actual cuttin...

Page 13: ...aving mower unattended or when in specting cleaning or servicing mower Engine Recoil Starter The recoil starter I Figure 3 7 is used to pull start the engine Detailed instructions for using the recoil...

Page 14: ...er completing above checklist 2 Set Mower Cutting Height 1 Release all controls before adjusting the cutting height 2 Adjust the cutting height from 1 to 4 inches by rotating the Cutting Height Contro...

Page 15: ...of the deck opening 3 To remove the cover slide the cover to the right front of mower to disen gage the slot B from the mower deck and then pry the left side of the cover out and off MOVING THE MOWER...

Page 16: ...ss and hold Operator Presence Control A Figure 4 2 against handle bar grip 3 Slowly push Blade Drive Control B Figure 4 2 fully forward until it stays in the engaged position The blades are now rotati...

Page 17: ...in an even appearance Mowing on Slopes Do not mow excessively steep slopes see WARNING statement that follows Slow down and exercise extreme caution when changing direction on slopes Before mowing on...

Page 18: ...de Drive Control Drive the mower forward for several more feet Release the Operator Presence Control and look at the lawn The grass should NOT have been cut This indicates that the Operator Presence C...

Page 19: ...eed FULL mark on dipstick 5 To add oil pour slowly into dipstick opening While adding check oil level frequently by securely replacing dipstick and removing to read oil level Wipe dip stick clean each...

Page 20: ...pect the spark plug Figure 5 4 after every 100 hours of operation Be sure the gap is set at 030 Do not reuse plug if it is severely worn or damaged Best results are obtained with a new plug See Engine...

Page 21: ...move belt cover see Belt Cover Removal 3 Align sight holes O Figure 5 6 in pulley with spindle housing to mower deck mounting bolts L 4 Loosen screw J and rotate arm K to the rear 5 Loosen four mounti...

Page 22: ...he Blade Drive Control forward until it latches in place Figure 5 7 3 With the Blade Drive Control lever en gaged adjust and tighten belt guide B to 1 32 1 16 away from tensioned belt Be sure that bel...

Page 23: ...hardware on the idler J and slide it forward to take up slack in the belt 8 Engage the blade drive and measure the distance X Figure 5 8 between the centers of pulleys K and L The dis tance should be...

Page 24: ...lly en gage wheel drive by squeezing Wheel Drive Control until it contacts handlebar 4 Wheels should slip on paved surface If they do not an adjustment is required To Adjust Wheel Drive Belt 1 Stop en...

Page 25: ...left and then one notch back counter clockwise should put transmission into neutral When transmission is in neutral unit will move freely when pushed while holding the Operator Presence Control lever...

Page 26: ...MOWER BLADES SAFELY To Install Blades Blades must be installed perpendicular to each other see Figure 5 17 Install mower blade as shown in Figure 5 18 with flat side down Install washer on bolt Tight...

Page 27: ...ne wait for all parts to stop moving and disconnect spark plug wire before performing any storage procedures Review the storage safety rules in the Safety Section of this Manual If engine will be unus...

Page 28: ...50 hours 50 hours 25 hours 100 hours or Annually AMOUNT REQUIRED See Engine Manual Change oil more often in extremely dirty or dusty conditions 1 3 Strokes A Few Drops 1 3 Strokes A hand type grease...

Page 29: ...issing Hardware Belts Engine Oil Level Controls Mulching Cover Engine Oil Engine Oil Foam Air Filter Mower Blade s Control Linkages and Pivots Engine Oil Blade Drive Belt Adjust Engine Cooling Fins Gr...

Page 30: ...y adjusted choke if applicable Transmission malfunction Improperly adjusted drive linkage Broken loose or worn belt s Dull blade s Throttle control out of adjustment Blade brake system out of adjustme...

Page 31: ...NOTES...

Page 32: ...of the unit Replacement Parts Factory specified replacement parts are available from your authorized dealer or di rectly from the factory When ordering parts be sure to provide the following Model Se...

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