background image

11

Figure 10

WARNING: 

Be sure to disconnect and

ground the spark plug wire before performing
any repairs or maintenance.

NOTE: 

When tipping the unit, empty fuel tank and

keep engine spark plug side up.

Cutting Blade

WARNING: 

When removing the cutting

blade for sharpening or replacement, protect
hands by using heavy gloves or a rag to grasp
the cutting blade. 

To remove blade

Remove the bolt and blade bell support which hold 
the blade and adapter to the engine crankshaft. 
See Figure 11. Remove the blade and the adapter 
from the crankshaft.

WARNING: 

Periodically inspect the blade

adapter for cracks, especially if you strike a
foreign object. Replace when necessary.

When sharpening the blade, follow the original 
angle of grind as a guide. It is extremely important 
that each cutting edge receives an equal amount of 
grinding to prevent an unbalanced blade. An 
unbalanced blade will cause excessive vibration 
when rotating at high speeds, may damage the 
mower and/or cause personal injury.

The blade can be tested by balancing it on a round 
shaft screwdriver. Remove metal from the heavy 
side until it balances evenly. It is recommended that 
the blade always be removed from the adapter for 
the best test of balance

Figure 11

Before reinstalling the blade and the blade adapter 
to the unit, lubricate the engine crankshaft and the 
inner surface of the blade adapter with light oil (or 
engine oil).Also lubricate the bolt holes and bolts.

To Reinstall Blade

Be sure to install the blade with the side of the 
blade marked “Bottom” (or with part number) facing 
the ground when the mower is in the operating 
position.

Make sure the blade is aligned with and seated 
onto the blade adapter flanges.

Place blade bell support on blade. Make sure the 
notches on the blade bell support are aligned with 
the small holes in the blade. See Figure 11. 

Replace hex bolt. Tighten to recommended torque.

Blade Torque: 450 in. lbs. min., 600 in. lbs. max

.

To ensure safe operation of mower, check all nuts 
and bolts periodically for correct torque.

Cutting Deck

The underside of the mower deck should be 
cleaned after each use to prevent a build-up of 
grass clippings, leaves, dirt or other matter. If this 
debris is allowed to accumulate, it will invite rust 
and corrosion, and may prevent proper mulching.

The deck may be cleaned by tilting the mower and 
scraping clean with a suitable tool (make certain the 
spark plug wire is disconnected). 

NOTE: 

We do not recommend the use of pressure

washers or garden hose to clean your unit. It may
cause damage to electric components, spindles,
pulleys, bearings or the engine. The use of water will
shorten life and reduce serviceability of the equipment.

Engine 

Refer to the engine manual for all engine 
maintenance instructions.

Maintain engine oil as instructed in the engine 
manual.

Service air cleaner every 25 hours of operation 
under normal conditions. Clean every few hours 
under extremely dusty conditions. Poor engine 

Lubricate

Lubricate

Bearings

Blade 

Hex Bolt

Blade Bell Support

Adapter

Summary of Contents for TRU CUT 100

Page 1: ...stem is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is avai...

Page 2: ...below For future reference please copy the model number and the serial number of the equipment in the space below ENGINE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information...

Page 3: ... 75 feet from the machine while it is in operation Stop machine if anyone enters the area 6 Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes 7 Wear sturdy rough soled work shoes and close fitting slacks and shirts Shirts and pants that cover the arms and...

Page 4: ...ould read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Service Safe Handling Of Gasoline 1 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes w...

Page 5: ...nents discharge cover and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown For safety protection frequently check components and replace immediately with original equipment manufacturer s O E M parts only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise...

Page 6: ...ELY Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across the face of slopes Operate WALK...

Page 7: ...n the lower handle is seated securely into the handle mounting brackets Tighten the hand knobs on each side of the handle carriage bolts and saddle washers must be seated properly into the handle as shown See Figure 2 NOTE Your mower is shipped with the handle in the higher height position If you wish to lower the height of the handle refer to the instructions for handle height adjustment on page ...

Page 8: ...blade control handle must be depressed in order to operate the unit Release the blade control handle to stop the engine and blade WARNING This control mechanism is a safety device Never attempt to bypass its operations The blade will be rotating whenever the engine is running Throttle Control Your engine is equipped with a constant speed throttle which is set at full throttle for best performance ...

Page 9: ...sp starter handle and pull rope out slowly until engine reaches start of compression cycle rope will pull slightly harder at this point Let the rope rewind slowly Pull rope with a rapid continuous full arm stroke Keep a firm grip on starter handle Return it slowly to the rope guide If you encounter any problems refer to the Trouble Shooting Guide for helpful information Stopping Engine and Blade R...

Page 10: ...compensate for differences in fuel temperature altitude and load To adjust carburetor refer to the engine manual NOTE A dirty air cleaner will cause an engine to run rough Make sure air cleaner is clean and attached to the carburetor before adjusting carburetor Cutting Height An adjusting plate and thumb lever at each wheel position provides cutting height adjustment Each adjusting plate has nine ...

Page 11: ...o lubricate the bolt holes and bolts To Reinstall Blade Be sure to install the blade with the side of the blade marked Bottom or with part number facing the ground when the mower is in the operating position Make sure the blade is aligned with and seated onto the blade adapter flanges Place blade bell support on blade Make sure the notches on the blade bell support are aligned with the small holes...

Page 12: ...r the off season SECTION 9 TROUBLE SHOOTING GUIDE Trouble Possible Cause s Corrective Action Engine fails to start 1 Blade control handle disengaged 2 Spark plug wire disconnected 3 Fuel tank empty or stale fuel 4 Blocked fuel line 5 Faulty spark plug 6 Engine flooded 1 Engage blade control handle 2 Connect wire to spark plug 3 Fill tank with clean fresh gasoline 4 Clean fuel line 5 Clean adjust g...

Page 13: ...model number 1 800 800 7310 1 330 220 4MTD DANGER KEEP HANDS AND FEET AWAY FROM ROTATING PARTS AVOID SERIOUS INJURY OR DEATH REMOVE OBJECTS THAT CAN BE THROWN BY THE BLADE IN ANY DIRECTION WEAR SAFETY GLASSES DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND USE EXTRA CAUTION ON SLOPES DO NOT MOW SLOPES GREATER THAN 15û MOW ACROSS NEVER UP AND DOWN NEVER PULL MOWER CLOSE TO YOUR FEET LOOK DOWN AND BEH...

Page 14: ...14 SECTION 10 TRU CUT 100 PARTS LIST 2 3 4 5 6 7 8 9 10 11 12 13 8 15 18 19 20 21 22 23 24 26 27 28 29 30 32 33 34 33 36 37 38 39 40 27 21 26 19 22 23 24 41 42 43 44 20 35 46 46 45 38 1 17 16 ...

Page 15: ... Assy LH 29 738 0585 Stake Bolt 30 732 0731 Torsion Spring 31 14578 Height Adjust Assembly RH 14579 Height Adjust Assembly LH 32 782 7006 Mounting Bracket 33 736 0270 Bell Washer 34 710 0599 Self tapping Screw 35 710 0654A Self tapping Sems Screw 36 731 1409 Chute Deflector 37 682 7002 Mulching Plug Assembly 38 712 0431 Hex Lock Nut 39 15261A Height Adjustment Plate 40 731 1949 Cover Front End 41 ...

Page 16: ...as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Troy Bilt LLC does not extend any warranty for products sold or exported outside of the United States its possessions and territories except those sold through Troy Bilt LAC s authorized channels of export distribution e Part...

Reviews: