Troy-Bilt TB-38 Operator'S Manual Download Page 5

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Children

1. 

Tragic accidents can occur if the operator is not alert to the 

presence of children. Children are often attracted to the 

machine and the mowing activity. They do not understand 

the dangers. Never assume that children will remain where 

you last saw them.

a.  Keep children out of the mowing area and in 

watchful care of a responsible adult other than the 

operator. 

b.  Be alert and turn machine off if a child enters the 

area. 

c.  Before and while backing, look behind and down for 

small children. 

d.  Never carry children, even with the blade(s) shut off. 

They may fall off and be seriously injured or interfere 

with safe machine operation.

e.  Use extreme care when approaching blind corners, 

doorways, shrubs, trees or other objects that may 

block your vision of a child who may run into the 

path of the machine.

f. 

To avoid back-over accidents, always disengage 

the cutting blade(s) before shifting into Reverse. 

If equipped, the “Reverse Caution Mode” should 

not be used when children or others are around.

g.  Keep children away from hot or running engines. 

They can suffer burns from a hot muffler. 

h.  Remove key when machine is unattended to  

prevent unauthorized operation.

2. 

Never allow children under 14 years of age to operate this 

machine. Children 14 and over should read and understand 

the instructions and safe operation practices in this manual 

and on the machine and should be trained and supervised 

by an adult.

Towing

1. 

Tow only with a machine that has a hitch designed for 

towing. Do not attach towed equipment except at the 

hitch point.

2. 

Follow the manufacturers recommendation for weight 

limits for towed equipment and towing on slopes.

3. 

Never allow children or others in or on towed equipment.

4. 

On slopes, the weight of the towed equipment may cause 

loss of traction and loss of control.

5. 

Always use extra caution when towing with a machine 

capable of making tight turns (e.g. “zero-turn” ride-on 

mower).  Make wide turns to avoid jack-knifing.

6. 

Travel slowly and allow extra distance to stop.

7. 

Do not shift to neutral and coast downhill.

Service

Safe Handling of Gasoline:

1. 

To avoid personal injury or property damage use extreme 

care in handling gasoline. 

Gasoline is extremely 

flammable and the vapors are explosive.

 Serious 

personal injury can occur when gasoline is spilled on 

yourself or your clothes which can ignite.  Wash your skin 

and change clothes immediately.

a.  Use only an approved gasoline container.
b.  Never fill containers inside a vehicle or on a truck 

or trailer bed with a plastic liner. Always place 

containers on the ground away from your vehicle 

before filling.

c.  When practical, remove gas-powered equipment 

from the truck or trailer and refuel it on the ground. 

If this is not possible, then refuel such equipment on 

a trailer with a portable container, rather than from a 

gasoline dispenser nozzle.

d.  Keep the nozzle in contact with the rim of the fuel 

tank or container opening at all times until fueling is 

complete. Do not use a nozzle lock-open device.

e.  Extinguish all cigarettes, cigars, pipes and other 

sources of ignition.

f. 

Never fuel machine indoors.

g.  Never remove gas cap or add fuel while the engine 

is hot or running. Allow engine to cool at least two 

minutes before refueling.

h.  Never over fill fuel tank. Fill tank to no more than ½ 

inch below bottom of filler neck to allow space for 

fuel expansion.

i. 

Replace gasoline cap and tighten securely.

j. 

If gasoline is spilled, wipe it off the engine and 

equipment. Move machine to another area. Wait 5 

minutes before starting the engine. 

k.  To reduce fire hazards, keep machine free of grass, 

leaves, or other debris build-up. Clean up oil or fuel 

spillage and remove any fuel soaked debris.

l. 

Never store the machine or fuel container inside 

where there is an open flame, spark or pilot light 

as on a water heater, space heater, furnace, clothes 

dryer or other gas appliances. 

m.  Allow a machine to cool at least five minutes before 

storing.

General Service

1. 

Never run an engine indoors or in a poorly ventilated area. 

Engine exhaust contains carbon monoxide, an odorless, 

and deadly gas.

2. 

Before cleaning, repairing, or inspecting, make certain the 

blade(s) and all moving parts have stopped. Disconnect the 

spark plug wire and ground against the engine to prevent 

unintended starting. 

Summary of Contents for TB-38

Page 1: ...ctices Set Up Operation Maintenance Service Troubleshooting Warranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPL...

Page 2: ...not be applicable to all models Troy Bilt reserves the right to change product specifications designs and equipment without notice and without incurring obligation If applicable the power testing info...

Page 3: ...ects which ricochet can cause serious injury to the eyes 9 Wear sturdy rough soled work shoes and close fitting slacks and shirts Loose fitting clothes and jewelry can be caught in movable parts Never...

Page 4: ...mselves and others from serious injury 29 If situations occur which are not covered in this manual use care and good judgment Contact your customer service representative for assistance Slope Operatio...

Page 5: ...not shift to neutral and coast downhill Service Safe Handling of Gasoline 1 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the v...

Page 6: ...to protect the environment 15 According to the Consumer Products Safety Commission CPSC and the U S Environmental Protection Agency EPA this product has an Average Useful Life of seven 7 years or 270...

Page 7: ...ren and pets at least 75 feet from the machine while it is in operation DANGER THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury Remove objects whic...

Page 8: ...gauge up or down until the left corner touches the slope See Figure 1 and Figure 2 5 If there is a gap below the gauge the slope is too steep for safe operation See Figure 2 above 1 5 d a s h e d l i...

Page 9: ...ive battery terminal and attach the red cable to the positive battery terminal with the bolt and hex nut See Figure 3 1 2 Remove the plastic cover if present from the negative battery terminal and att...

Page 10: ...at for your tractor was not attached at the factory refer to the following steps NOTE For shipping reasons seats are either fastened to the tractor seat s pivot bracket with a plastic tie or mounted b...

Page 11: ...stem This engine is certified to operate on unleaded gasoline For best results fill the fuel tank with only clean fresh unleaded gasoline with a pump sticker octane rating of 87 or higher Gasohol up t...

Page 12: ...clarity Figure 4 1 Lawn Tractor controls and features are illustrated in Figure 4 1 and described on the following pages WARNING Read and follow all safety rules and instructions in this manual inclu...

Page 13: ...tailed instructions regarding the Ignition Switch Module On Lights Start Figure 4 2 Clutch Brake Pedal The clutch brake pedal is located on the left side of the lawn tractor along the running board De...

Page 14: ...ng or the engine will automatically shut off RUN PARK BRAKE ON PARK BRAKE OFF Deck Lift Lever Found on your tractor s right fender the deck lift lever is used to change the height of the cutting deck...

Page 15: ...rake 1 Depress the clutch brake pedal and move the speed control lever out of the parking brake position and into a desired speed Setting the Cutting Height 1 Select the height position of the cutting...

Page 16: ...engine off and remove the key IMPORTANT When stopping the tractor for any reason while on a grass surface always 1 Place the shift lever in neutral 2 Engage the parking brake 3 Shut engine off and rem...

Page 17: ...ally if a mulch kit or grass collector is installed For best results it is recommended that the first two laps be cut with the discharge thrown towards the center After the first two laps reverse the...

Page 18: ...push the end of the oil drain valve back in until the tabs click into place Re cap the end of the oil drain valve to keep debris from entering the drain port Maintenance WARNING Before performing any...

Page 19: ...pe the battery terminals with a wire brush to remove deposits Coat terminals and exposed wiring with grease or petroleum jelly to prevent corrosion 8 Replace the oil filter as instructed in the separa...

Page 20: ...distance necessary for proper adjustment and proceed if necessary to the next step 3 Locate the jam nut and lock nut on the front side of the stabilizer bracket See Figure 6 4 Figure 6 3 4 After loose...

Page 21: ...consult the specific engine operator s manual included with this machine for detailed engine maintenance procedures and intervals Seat Adjustment Refer to the Set Up and Assembly section of this manua...

Page 22: ...otch on the right fender 3 Remove the belt keeper rod from around the tractor s engine pulley by removing the self tapping screw A that secures it See Figure 7 1 NOTE Make a mental note what hole the...

Page 23: ...If the jumper battery is installed on a vehicle i e car truck do NOT start the vehicle s engine when jump starting your tractor 5 Start the tractor as instructed in the Operation section of this manu...

Page 24: ...has already been sharpened to within 1 5 8 from the edge or if any metal separation is present replace the blades with new ones See Figure 7 6 1 5 8 inch min Figure 7 6 CAUTION If the cutting edge of...

Page 25: ...n the right fender 2 Remove the belt guards by removing the self tapping screws that fasten them to the deck See Figure 7 7 3 Remove the belt keeper rod from around the engine pulley WARNING Avoid the...

Page 26: ...Drain fuel tank Refill with clean fresh gasoline 6 Replace air cleaner paper element or clean foam precleaner Engine overheats 1 Engine oil level low 2 Air flow restricted 1 Fill crankcase with proper...

Page 27: ...plate located under the seat Refer to page 2 for more information regarding locating your model and serial numbers Component Part Number and Description 954 04062 Deck Belt 918 04474B Deck Spindle 942...

Page 28: ...any type of ground engaging attachments e g tiller or plow Use of this type of equipment WILL void the tractor s warranty Model Number Description OEM 190 679 Bumper OEM 190 116 38 inch Deck Mulch Ki...

Page 29: ...Notes 11 29...

Page 30: ...30 Section 11 Notes...

Page 31: ...31 Section 11 Notes...

Page 32: ...ch as Blades Bump Knobs Outer Spools Cutting Line Inner Reels Starter Pulley Starter Ropes Drive Belts Saw Blades Guide Bars Cultivator Tines Spark Plugs Carburettor Adjustments and Filters which can...

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