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12.  A missing or damaged discharge cover can cause blade 

contact or thrown object injuries. 

13.  Stop the blade(s) when crossing gravel drives, walks, or 

roads and while not cutting grass. 

14.  Watch for traffic when operating near or crossing 

roadways. This machine is not intended for use on any 

public roadway. 

15.  Do not operate the machine while under the influence of 

alcohol or drugs. 

16.  Mow only in daylight or good artificial light.
17.  Never carry passengers.
18.  Disengage blade(s) before shifting into reverse. Back up 

slowly. Always look down and behind before and while 

backing to avoid a back-over accident.

19.  Slow down before turning. Operate the machine smoothly. 

Avoid erratic operation and excessive speed.

20.  Disengage blade(s), set parking brake, stop engine and wait 

until the blade(s) come to a complete stop before removing 

grass catcher, emptying grass, unclogging chute, removing 

any grass or debris, or making any adjustments. 

21.  Never leave a running machine unattended. Always turn 

off blade(s), place transmission in neutral, set parking 

brake, stop engine and remove key before dismounting.

22.  Use extra care when loading or unloading the machine into 

a trailer or truck. This machine should not be driven up or 

down ramp(s), because the machine could tip over, causing 

serious personal injury. The machine must be pushed 

manually on ramp(s) to load or unload properly.

23.  Muffler and engine become hot and can cause a burn. Do 

not touch.

24.  Check overhead clearances carefully before driving under 

low hanging tree branches, wires, door openings etc., 

where the operator may be struck or pulled from the 

machine, which could result in serious injury.

25.  Disengage all attachment clutches, depress the brake 

pedal completely and shift into neutral before attempting 

to start engine.

26.  Your machine is designed to cut normal residential grass of 

a height no more than 10”. Do not attempt to mow through 

unusually tall, dry grass (e.g., pasture) or piles of dry leaves. 

Dry grass or leaves may contact the engine exhaust and/

or build up on the mower deck presenting a potential fire 

hazard.

27.  Use only accessories and attachments approved for this 

machine by the machine manufacturer. Read, understand 

and follow all instructions provided with the approved 

accessory or attachment. 

28.  Data indicates that operators, age 60 years and above, are 

involved in a large percentage of riding mower-related 

injuries. These operators should evaluate their ability 

to operate the riding mower safely enough to protect 

themselves and others from serious injury. 

29.  If situations occur which are not covered in this manual, use 

care and good judgment. Contact your customer service 

representative for assistance.

Slope Operation

Slopes are a major factor related to loss of control and tip-over 

accidents which can result in severe injury or death. All slopes 

require extra caution. If you cannot back up the slope or if you 

feel uneasy on it, do not mow it. 
For your safety, use the slope gauge included as part of this 

manual to measure slopes before operating this machine on 

a sloped or hilly area. If the slope is greater than 15 degrees as 

shown on the slope gauge, do not operate this machine on that 

area or serious injury could result.

Do:

1. 

Mow up and down slopes, not across. Exercise extreme 

caution when changing direction on slopes.

2. 

Watch for holes, ruts, bumps, rocks, or other hidden 

objects. Uneven terrain could overturn the machine. Tall 

grass can hide obstacles.

3. 

Use slow speed. Choose a low enough speed setting so 

that you will not have to stop or shift while on the slope. 

Tires may lose traction on slopes even though the brakes 

are functioning properly. Always keep machine in gear 

when going down slopes to take advantage of engine 

braking action.

4. 

Follow the manufacturer’s recommendations for wheel 

weights or counterweights to improve stability.

5. 

Use extra care with grass catchers or other attachments. 

These can change the stability of the machine.

6. 

Keep all movement on the slopes slow and gradual. Do 

not make sudden changes in speed or direction. Rapid 

engagement or braking could cause the front of the 

machine to lift and rapidly flip over backwards which could 

cause serious injury.

7. 

Avoid starting or stopping on a slope. If tires lose traction, 

disengage the blade(s) and proceed slowly straight down 

the slope.

Do Not: 

1. 

Do not turn on slopes unless necessary; then, turn slowly 

and gradually downhill, if possible.

2. 

Do not mow near drop-offs, ditches or embankments. The 

mower could suddenly turn over if a wheel is over the edge 

of a cliff, ditch, or if an edge caves in.

3. 

Do not try to stabilize the machine by putting your foot on 

the ground.

4. 

Do not use a grass catcher on steep slopes. 

5. 

Do not mow on wet grass. Reduced traction could cause 

sliding.

6. 

Do not shift to neutral and coast downhill. Over-speeding 

may cause the operator to lose control of the machine 

resulting in serious injury or death.

7. 

Do not tow heavy pull behind attachments (e.g. loaded 

dump cart, lawn roller, etc.) on slopes greater than 5 

degrees. When going down hill, the extra weight tends 

to push the tractor and may cause you to loose control 

(e.g. tractor may speed up, braking and steering ability are 

reduced, attachment may jack-knife and cause tractor to 

overturn).

Summary of Contents for TB-38

Page 1: ...ctices Set Up Operation Maintenance Service Troubleshooting Warranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPL...

Page 2: ...not be applicable to all models Troy Bilt reserves the right to change product specifications designs and equipment without notice and without incurring obligation If applicable the power testing info...

Page 3: ...ects which ricochet can cause serious injury to the eyes 9 Wear sturdy rough soled work shoes and close fitting slacks and shirts Loose fitting clothes and jewelry can be caught in movable parts Never...

Page 4: ...mselves and others from serious injury 29 If situations occur which are not covered in this manual use care and good judgment Contact your customer service representative for assistance Slope Operatio...

Page 5: ...not shift to neutral and coast downhill Service Safe Handling of Gasoline 1 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the v...

Page 6: ...to protect the environment 15 According to the Consumer Products Safety Commission CPSC and the U S Environmental Protection Agency EPA this product has an Average Useful Life of seven 7 years or 270...

Page 7: ...ren and pets at least 75 feet from the machine while it is in operation DANGER THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury Remove objects whic...

Page 8: ...gauge up or down until the left corner touches the slope See Figure 1 and Figure 2 5 If there is a gap below the gauge the slope is too steep for safe operation See Figure 2 above 1 5 d a s h e d l i...

Page 9: ...ive battery terminal and attach the red cable to the positive battery terminal with the bolt and hex nut See Figure 3 1 2 Remove the plastic cover if present from the negative battery terminal and att...

Page 10: ...at for your tractor was not attached at the factory refer to the following steps NOTE For shipping reasons seats are either fastened to the tractor seat s pivot bracket with a plastic tie or mounted b...

Page 11: ...stem This engine is certified to operate on unleaded gasoline For best results fill the fuel tank with only clean fresh unleaded gasoline with a pump sticker octane rating of 87 or higher Gasohol up t...

Page 12: ...clarity Figure 4 1 Lawn Tractor controls and features are illustrated in Figure 4 1 and described on the following pages WARNING Read and follow all safety rules and instructions in this manual inclu...

Page 13: ...tailed instructions regarding the Ignition Switch Module On Lights Start Figure 4 2 Clutch Brake Pedal The clutch brake pedal is located on the left side of the lawn tractor along the running board De...

Page 14: ...ng or the engine will automatically shut off RUN PARK BRAKE ON PARK BRAKE OFF Deck Lift Lever Found on your tractor s right fender the deck lift lever is used to change the height of the cutting deck...

Page 15: ...rake 1 Depress the clutch brake pedal and move the speed control lever out of the parking brake position and into a desired speed Setting the Cutting Height 1 Select the height position of the cutting...

Page 16: ...engine off and remove the key IMPORTANT When stopping the tractor for any reason while on a grass surface always 1 Place the shift lever in neutral 2 Engage the parking brake 3 Shut engine off and rem...

Page 17: ...ally if a mulch kit or grass collector is installed For best results it is recommended that the first two laps be cut with the discharge thrown towards the center After the first two laps reverse the...

Page 18: ...push the end of the oil drain valve back in until the tabs click into place Re cap the end of the oil drain valve to keep debris from entering the drain port Maintenance WARNING Before performing any...

Page 19: ...pe the battery terminals with a wire brush to remove deposits Coat terminals and exposed wiring with grease or petroleum jelly to prevent corrosion 8 Replace the oil filter as instructed in the separa...

Page 20: ...distance necessary for proper adjustment and proceed if necessary to the next step 3 Locate the jam nut and lock nut on the front side of the stabilizer bracket See Figure 6 4 Figure 6 3 4 After loose...

Page 21: ...consult the specific engine operator s manual included with this machine for detailed engine maintenance procedures and intervals Seat Adjustment Refer to the Set Up and Assembly section of this manua...

Page 22: ...otch on the right fender 3 Remove the belt keeper rod from around the tractor s engine pulley by removing the self tapping screw A that secures it See Figure 7 1 NOTE Make a mental note what hole the...

Page 23: ...If the jumper battery is installed on a vehicle i e car truck do NOT start the vehicle s engine when jump starting your tractor 5 Start the tractor as instructed in the Operation section of this manu...

Page 24: ...has already been sharpened to within 1 5 8 from the edge or if any metal separation is present replace the blades with new ones See Figure 7 6 1 5 8 inch min Figure 7 6 CAUTION If the cutting edge of...

Page 25: ...n the right fender 2 Remove the belt guards by removing the self tapping screws that fasten them to the deck See Figure 7 7 3 Remove the belt keeper rod from around the engine pulley WARNING Avoid the...

Page 26: ...Drain fuel tank Refill with clean fresh gasoline 6 Replace air cleaner paper element or clean foam precleaner Engine overheats 1 Engine oil level low 2 Air flow restricted 1 Fill crankcase with proper...

Page 27: ...plate located under the seat Refer to page 2 for more information regarding locating your model and serial numbers Component Part Number and Description 954 04062 Deck Belt 918 04474B Deck Spindle 942...

Page 28: ...any type of ground engaging attachments e g tiller or plow Use of this type of equipment WILL void the tractor s warranty Model Number Description OEM 190 679 Bumper OEM 190 116 38 inch Deck Mulch Ki...

Page 29: ...Notes 11 29...

Page 30: ...30 Section 11 Notes...

Page 31: ...31 Section 11 Notes...

Page 32: ...ch as Blades Bump Knobs Outer Spools Cutting Line Inner Reels Starter Pulley Starter Ropes Drive Belts Saw Blades Guide Bars Cultivator Tines Spark Plugs Carburettor Adjustments and Filters which can...

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