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Operator’s Manual

4-Cycle Gasoline Trimmer

Model TB415CS

&

Model TB465SS

SAVE THESE INSTRUCTIONS

For service call 

1-800-520-5520

to obtain a list of authorized service

dealers near you. For more details about your unit, visit our website at

www.troybilt.com

.

DO NOT RETURN THE UNIT TO THE RETAILER.  PROOF OF
PURCHASE WILL BE REQUIRED FOR WARRANTY SERVICE.

THIS PRODUCT IS COVERED BY ONE OR MORE U.S. PATENTS.
OTHER PATENTS PENDING. 

Service on this unit both within and after the warranty period should be
performed only by an authorized and approved service dealer. 

All information, illustrations, and specifications in this manual are based
on the latest product information available at the time of printing. We
reserve the right to make changes at any time without notice.

Copyright© 2005 MTD SOUTHWEST INC, All Rights Reserved.

WARNING: 

When using the unit, you must follow the

safety rules. Please read these instructions before
operating the unit in order to ensure the safety of the
operator and any bystanders. Please keep these
instructions for later use.

SPARK ARRESTOR NOTE

NOTE: For users on U.S. Forest Land and in the states of
California, Maine, Oregon and Washington. 

All U.S. Forest Land and

the state of California (Public Resources Codes 4442 and 4443),
Oregon and Washington require, by law that certain internal
combustion engines operated on forest brush and/or grass-covered
areas be equipped with a spark arrestor, maintained in effective
working order, or the engine be constructed, equipped and maintained
for the prevention of fire. Check with your state or local authorities for
regulations pertaining to these requirements. Failure to follow these
requirements could subject you to liability or a fine. 

This unit is factory

equipped with a spark arrestor

. If it requires replacement, ask your

LOCAL SERVICE DEALER to install the 

Accessory Part #791-180890

Spark Arrestor Kit.

CALIFORNIA PROPOSITION 65 WARNING

Part Number 769-01954                   

(10/05)   

TABLE OF CONTENTS

Service Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Rules for Safe Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Oil and Fuel Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Assembly Instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Know Your Unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Starting/Stopping Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Operating Instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Maintenance and Repair Instructions  . . . . . . . . . . . . . . . . . . . . . .7
Cleaning and Storage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Troubleshooting Chart  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Warranty Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Parts List  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E16

WARNING

THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS

CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO

CAUSE CANCER, BIRTH DEFECTS OR OTHER

REPRODUCTIVE HARM.

Summary of Contents for Pony TB465SS

Page 1: ...states of California Maine Oregon and Washington All U S Forest Land and the state of California Public Resources Codes 4442 and 4443 Oregon and Washington require by law that certain internal combust...

Page 2: ...el The cutting attachment shield must always be in place while operating the unit as a trimmer Do not operate unit without both RULES FOR SAFE OPERATION IMPORTANT SAFETY INSTRUCTIONS WARNING Gasoline...

Page 3: ......

Page 4: ...ON FUELING THE UNIT 1 Remove the fuel cap Fig 4 2 Place the gas container s spout into the fill hole on the fuel tank Fig 4 and fill the tank NOTE Do not overfill the tank 3 Wipe up any gasoline that...

Page 5: ...osition Fig 6 4 Fully press and release the primer bulb 10 times slowly Some amount of fuel should be visible in the primer bulb and fuel lines Fig 7 If you can t see fuel in the bulb press and releas...

Page 6: ...g attachment is parallel to the ground and easily contacts the grass without the need to bend over TIPS FOR BEST TRIMMING RESULTS For best trimming results operate unit at full throttle Keep the cutti...

Page 7: ...cker arm to valve clearance and adjust Check rocker arm to valve clearance and adjust Check spark plug condition and gap Page 9 Page 9 Page 10 CHECKING THE OIL LEVEL The importance of checking and mai...

Page 8: ...ontainer by tipping the unit to a vertical position Fig 21 Allow ample time for complete drainage 4 Wipe up any oil residue on the unit and clean up any oil that may have spilled Dispose of the oil ac...

Page 9: ...to perform this take the unit to an authorized service center NOTE Inspect the valve to rocker arm clearance with a feeler gauge after the first 10 hours of operation and then every 25 hours of opera...

Page 10: ...not over tighten SPARK ARRESTOR MAINTENANCE 1 Remove the muffler cover See Rocker Arm Clearance 2 With a flat blade screwdriver or Torx T 20 bit remove the screw attaching the spark arrestor cover to...

Page 11: ...rk plug Replace or clean the spark plug Plugged spark arrestor Clean or replace spark arrestor ENGINE WILL NOT START ENGINE WILL NOT IDLE ENGINE WILL NOT ACCELERATE ENGINE LACKS POWER OR STALLS WHEN C...

Page 12: ...ing Line Diameter 0 105 inches 2 667mm square cutting line Cutting Path Diameter 16 inches 40 64 cm Engine Type Air Cooled 4 Cycle Displacement 1 6 cu in 26 2 cc Operating RPM 6 800 10 200 rpm Idle Sp...

Page 13: ...800 520 5520 Manufacturer s Warranty Coverage The warranty period begins on the date the engine or equipment is delivered to the retail purchaser The manufacturer warrants to the initial owner and eac...

Page 14: ...ritories Troy Bilt LLC warrants this product against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replac...

Page 15: ...emplac communiquez avec le service technique AVERTISSEMENT DE LA PROPOSITION 65 DE CALIFORNIE IMPORTANT Lisez les regles et consignes de securite suigneusement Obtenez la liste des concessionnaires ag...

Page 16: ...v tements l ches bijoux pantalons courts et sandales Relevez les cheveux au dessus des paules Le protecteur d accessoire de coupe doit toujours tre en place lors de l utilisation de l appareil Ne fait...

Page 17: ......

Page 18: ...cez le bec du r cipient d essence dans l orifice du r servoir Fig 4 et remplissez celui ci REMARQUE Ne remplissez pas trop le r servoir 3 Essuyez tout d versement d essence 4 Remettez le bouchon du r...

Page 19: ...SI le moteur ne d marre pas retournez l tape 4 SI le moteur ne d marre pas apr s quelques essais placez le levier d tranglement bleu en position 3 et appuyez sur la manette des gaz Tirez vivement sur...

Page 20: ......

Page 21: ...t frais V rifiez l huile Page F4 Page F7 Toutes les 10 heures Nettoyez le filtre air et lubrifiez le de nouveau Page F8 Premier changement apr s 10 heures Toutes les 25 heures apr s Toutes les 25 heur...

Page 22: ......

Page 23: ...as au ralenti le moteur h site ou cale lors d une acc l ration le moteur perd de sa puissance faites r gler le carburateur par un distributeur agr JEU ENTRE SOUPAPE ET CULBUTEUR Ceci n cessite de d mo...

Page 24: ...13 5 Nom 110 120 poolb vitez de trop serrer ENTRETIEN DU PARE TINCELLES 1 Retirez le couvercle du silencieux Voir Jeu entre soupape et culbuteur 2 Retirez la vis retenant le couvercle du pare tincell...

Page 25: ...ettoyez ou remplacez le pare tincelles LE MOTEUR REFUSE DE D MARRER LE MOTEUR REFUSE DE SE METTRE AU RALENTI LE MOTEUR REFUSE D ACC L RER LE MOTEUR MANQUE DE PUISSANCE OU SE CALE DURANT LA COUPE C A U...

Page 26: ...but e Diam tre de la bobine de fil 7 62 cm 3 po Diam tre du fil 2 667 mm 0 105 po TB425CS TB475SS Diam tre du chemin de coupe 40 64 cm 16 po Type de moteur Refroidi par air 4 temps Cylindr e 26 2 cc...

Page 27: ...tte garantie appelez le 1 800 520 5520 Garantie du fabricant La p riode de garantie commence la date o le moteur ou l quipement est livr l acheteur au d tail Le fabricant garantit au propri taire init...

Page 28: ......

Page 29: ...uestra de una placa del modelo Antes de arrancar u operar este equipo aseg rese de leer y comprender bien este manual ESTE PRODUCTO ESTA CUBIERTO POR UNA O MAS PATENTES DE EE UU OTRAS PATENTES EN TRAM...

Page 30: ...descalzo Sostenga el cabello sobre el nivel de los hombros La protecci n accesoria de corte debe estar siempre colocada en su lugar mientras opere la unidad No opere la unidad con las dos l neas de c...

Page 31: ...ado del accesorio de corte giratorio ADVERTENCIA DE CALIENTE No toque un silenciador ni un cilindro caliente Puede quemarse Estas partes se calientan mucho con el uso Luego de apagarse permanecen cali...

Page 32: ...1 en el combustible puede hacer que el combustible y el aceite se separen Se forman cidos mientras est guardado Cuando use combustible con mezcla de alcohol use combustible nuevo almacenado durante me...

Page 33: ...l Figura 6 4 Oprima y suelte completamente la pera del cebador 10 veces en forma lenta En la pera del cebador y en las tuber as de combustible deber verse alguna cantidad de combustible Figura 7 Si no...

Page 34: ...ionamiento enganche la correa para el hombro a la unidad CONSEJOS PARA OBTENER MEJORES RESULTADOS AL RECORTAR Para mejores resultados que recortan operar la unidad en v lvula de admisi n repleta El ng...

Page 35: ...ge E9 Page E9 Page E10 NOTA Algunos procedimientos de mantenimiento pueden requerir el uso de herramientas o habilidades especiales Si no est seguro acerca de estos procedimientos lleve su unidad a un...

Page 36: ...car ADVERTENCIA Para evitar graves lesiones personales apague siempre su recortador y espere que se enfr e antes de limpiarlo o realizar todo tipo de mantenimiento INSTRUCCIONES DE MANTENIMIENTO Y REP...

Page 37: ...r Si usted siente que no est seguro o que no est calificado como para realizar esto lleve la unidad a un centro de servicio autorizado NOTA Inspeccione el huelgo de la v lvula del brazo oscilante con...

Page 38: ...m No ajuste demasiado MANTENIMIENTO DEL AMORTIGUADOR DE CHISPAS 1 Saque la cubierta del amortiguador de chispas Lea Huelgo del brazo oscilante 2 Con un destornillador de v stago plano o broca Torx T2...

Page 39: ...rucciones C A U S A A C C I N El combustible es viejo Drene el tanque de gasolina Agregue combustible nueva El carburador no est ajustado en forma correcta Lleve la unidad a un proveedor de servicio a...

Page 40: ...de l nea de corte 0 105 pulgadas 2 667 mm TB425CS TB475SS Di metro de la trayectoria de corte 16 pulgadas 40 64 cm Tipo de motor Enfriado por aire 4 ciclos Desplazamiento 1 6 pulgadas c bicas 26 2 cc...

Page 41: ...nsabilidades de la garant a debe llamar al 1 800 520 5520 Cobertura de Garant a del Fabricante El per odo de garant a comienza en la fecha en que el motor o equipo se entrega al comprador minorista El...

Page 42: ...E14 NOTAS...

Page 43: ...E15 NOTAS...

Page 44: ...PARTS LIST 1 42 41 47 48 49 50 52 51 45 46 53 54 56 57 65 68 70 67 64 71 72 75 74 66 76 77 78 79 77 80 63 61 60 59 2 3 16 17 18 19 20 21 22 23 25 27 24 29 30 35 4 5 8 10 6 7 9 13 11 37 12 15 14 38 36...

Page 45: ...ield 82 753 04098 Wire Lead Cover 83 791 160428 Cable Clamp 791 180890 Spark Arrestor 791 180852B Spark Plug 753 05161 Short Block Assembly includes 3 15 64 80 Parts not shown Item Part No Description...

Page 46: ...le Trigger Spring 5 753 05162 Drive Shaft Housing Assembly 6 791 153064 D Handle includes 7 7 791 181587 Handle Hardware 8 753 04282 Guard Mounting Hardware 9 753 04283 Guard includes 10 10 791 180553...

Page 47: ...81587 D Handle Hardware Assembly 8 753 05167 Flexible Drive Shaft 9 791 153597 Lower Clamp Assembly includes 13 10 791 180547 Guard Mounting Screw Assembly 11 791 180548 Guard Assembly includes 12 12...

Page 48: ...das y usadas en los Estados Unidos sus posesiones y territorios Troy Bilt LLC garantiza este producto contra defectos en el material y la mano de obra durante un per odo de dos 2 a os a partir de la f...

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