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Maintenance & Adjustments

6

19

Maintenance

WARNING! 

Before performing any 

maintenance or repairs, disengage the PTO, 
move the drive control levers fully outward in 
the neutral position, engage the parking brake, 
stop the engine and remove the key to prevent 
unintended starting.

Engine

Refer to the Kohler Owner’s Manual for all engine 
maintenance intervals, procedures, specifications and 
instructions.

Changing the Engine Oil

WARNING! 

If the engine has been recently run, 

the engine, muffler and surrounding metal 
surfaces will be hot and can cause burns to the 
skin.  Exercise caution to avoid burns.

To complete an oil change, proceed as follows:

Run the engine for a short time to warm the engine 
oil. The oil will flow more freely and carry away more 
impurities

.

 Use care to avoid burns from hot oil.

Locate the oil drain hose on the left side of the engine. 
Refer to Figure 6-1.
Route the free end of the oil drain hose toward an 
appropriate oil collection container with at least a 2.5 
quart capacity, to collect the used oil. Remove the oil 
fill cap/dipstick from the oil fill tube.
While holding the free end of the oil drain hose over 
the oil collection container, unscrew the square head 
hose plug from the end of the hose. See Figure 6-1. 
Drain the engine oil into the collection container.

Figure 6-1

1.

2.

3.

4.

After draining the oil, wipe any residual oil from the 
oil drain hose. Thread the square head plug into 
the drain hose fitting and fully tighten the plug.  
Replace the oil filter, and refill the engine with new 
oil as instructed in the Kohler Owner’s Manual.

Air Cleaner

Service the pre-cleaner and cartridge/air cleaner 
element as instructed in the Kohler Owner’s Manual.

Spark Plug

The spark plugs should be cleaned and the gap reset 
once a season. Refer to the Kohler Owner’s Manual for 
correct plug type and gap specifications.

Hydrostatic Transmission

The zero turn tractor is equipped with dual integrated 
hydrostatic pumps/transaxles that are sealed and are 
maintenance-free. Fluid levels cannot be checked and 
fluid cannot be added or changed.

General Battery Information

WARNING!

Should battery acid accidentally splatter into 

the eyes or onto the skin, rinse the affected area 
immediately with clean cold water. If there is 
any further discomfort, seek prompt medical 
attention.
If acid spills on clothing, first dilute it with 
clean water, then neutralize with a solution of 
ammonia/water or baking soda/water.
NEVER connect (or disconnect) battery charger 
clips to the battery while the charger is turned 
on, as it can cause sparks.
Keep all sources of ignition (cigarettes, matches, 
lighters) away from the battery. The gas 
generated during charging can be combustible.
As a further precaution, only charge the battery 
in a well ventilated area.
Always shield eyes and protect skin and clothing 
when working near batteries.
Batteries contain sulfuric acid and may emit 
explosive gases. Use extreme caution when 
handling batteries. Keep batteries out of the 
reach of children.

Battery Maintenance

5.

6.

Oil Fill Tube

Oil Drain Hose

Oil Filter

Oil Fill Cap/Dipstick

Square Hd.

Hose Plug

Summary of Contents for Mustang RZT

Page 1: ...es Set Up Operation Maintenance Service Troubleshooting Warranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WI...

Page 2: ...Troy Bilt LLC reserves the right to change product specifications designs and equipment without notice and without incurring obligation This product has met the rigid safety standards of the Outdoor...

Page 3: ...ich ricochet can cause serious injury to the eyes Wear sturdy rough soled work shoes and close fitting slacks and shirts Loose fitting clothes and jewelry can be caught in movable parts Never operate...

Page 4: ...ata indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely...

Page 5: ...a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling 1 a b c d e f g 2 1 2 3 4 5 6 1 a b When practical remove gas powered equipment...

Page 6: ...th do not modify engine in any way Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper with factory setting of engine governor 5 6 7...

Page 7: ...NING Do not operate your lawn mower on such slopes Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause...

Page 8: ...3 Align the grooves in the seat adjust spacers with the sides of the adjustment slots in the pivot bracket Slide the seat adjust spacers into the slots of the pivot bracket Continue to push the seat...

Page 9: ...efer to Figure 3 4 Connect the Battery warning Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling The tractor is shipped with an activated sealed...

Page 10: ...inch change in the deck height position ranging from 1 1 2 inches at the lowest notch to 4 inches at the highest notch B Deck Lift Handle The deck lift handle is located on the front right of the sea...

Page 11: ...Caution Never tow your tractor Towing the tractor with the rear wheels on the ground may cause severe damage to the transmissions STOP OFF ON START G Cup Holder The cup holder is located toward the re...

Page 12: ...on This indicator also illuminates when the ignition switch is turned to the START position and the RH and or LH drive control levers are in a position other than the fully out in neutral position Mov...

Page 13: ...engine is running or while the engine is hot Allow the engine several minutes to cool before refueling Tighten the fuel cap securely Before Operating Your Tractor Before you operate the tractor study...

Page 14: ...he choke closed as this will cause flooding and make starting more difficult As the engine warms up gradually push the choke knob downward to open the choke Do not use the choke to enrich the fuel mix...

Page 15: ...tor Driving the Tractor warning Avoid sudden starts excessive speed and sudden stops Adjust the operator s seat to the most comfortable position that allows you to operate the controls See seat adjust...

Page 16: ...drive control lever to the neutral position while moving the other control lever forward IMPORTANT Making a pivot turn on grass will greatly increase the potential for defacement of the turf Driving t...

Page 17: ...stop the motion of the tractor Push the PTO switch downward to the disengaged position Use the deck lift handle to raise the deck to its highest position If dismounting the tractor move the drive con...

Page 18: ...a previously cut strip To prevent rutting or grooving of the turf if possible change the direction that the strips are mowed by approximately 45 for the next and each subsequent mowing WARNING Be care...

Page 19: ...tighten the plug Replace the oil filter and refill the engine with new oil as instructed in the Kohler Owner s Manual Air Cleaner Service the pre cleaner and cartridge air cleaner element as instruct...

Page 20: ...lubricating oil Using the Deck Wash System warning When using the deck wash system never engage the deck from any position other than the operator s seat of the tractor Do not use an assistant or eng...

Page 21: ...ires to protect it from the elements The procedures outlined below should be performed whenever the tractor is placed in storage Change the engine oil and filter following the instructions provided in...

Page 22: ...he comfort of the operator The drive control levers can be placed in either of two height positions and or can be moved forward or rearward within the range of the slot in each control lever mounting...

Page 23: ...t blade tip measurements are equal Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is achieved Front to Back Leveling The front of the deck should be approximately 1...

Page 24: ...f six height settings using the tractor s deck lift handle The deck heights range from 1 1 2 to 4 The deck gauge wheel position should be approximately 1 4 to 1 2 inch above the ground when the deck i...

Page 25: ...Level P P Check Air Filter for Dirty Loose or Damaged Parts P Clean and Re oil Air Filter s Foam Precleaner P Replace Air Filter Element P Change Engine Oil and Replace Oil Filter P Clean Battery Ter...

Page 26: ...lift handle raise the deck to the position that provides the most horizontal run of the belt between the deck idler pulleys and the PTO pulley on the bottom of the engine 1 2 3 Battery Removal warnin...

Page 27: ...fter lifting the front hanger rod out of the slots slide the deck rearward so that the rod can no longer engage the slots Figure 7 4 Using care to prevent the front hanger rod from falling back into t...

Page 28: ...movable idler pulleys Refer to Figure 7 3 Sitting behind the tractor facing forward make certain the belt is not twisted then reach beneath the tractor to grasp the belt and pull it toward the PTO pu...

Page 29: ...eck refer to Deck Installation on page 27 Transmission Drive Belt If the transmission drive belt becomes worn and causes the drive transmissions to slip the drive belt must be replaced To replace the...

Page 30: ...necessary repeat the previous two steps to adjust the other transmission control rod Lower the tractor and remove the jack Tractor High Speed Tracking If the tractor tracks to one side with both drive...

Page 31: ...ear vent or replace cap if damaged Drain fuel tank Refill with clean fresh gasoline Replace air cleaner paper element or clean foam precleaner 1 2 3 4 5 6 Engine overheats Engine oil level low Air flo...

Page 32: ...22 S1 Kohler Fuel Filter 954 04044A Drive Belt Mowing Deck 954 04043A Drive Belt Transmissions 942 04053B 2 in 1 Deck Blade 918 04125A Deck Spindle Phone 800 828 5500 to order replacement parts or a...

Page 33: ...are also available free of charge at www troybilt com Component Part Number and Description 734 04155 Deck Wheel Front 925 1707D Battery 951 3124D Fuel Tank Cap 746 04214 Choke Control Cable 746 0406...

Page 34: ...your Troy Bilt RZT tractor See your Troy Bilt dealer or the retailer from which you purchased your tractor for information regarding price and availability Model Number Description 590 303 000 Double...

Page 35: ...ranty period stated above If the part fails during the period of warranty coverage the part will be repaired or replaced by MTD Consumer Group Inc according to subsec tion 4 below Any such part repair...

Page 36: ...nty Refer to applicable manufactur er s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty c Routine maintenance items such as lubricants fil...

Page 37: ...seguridad Configuraci n Funcionamiento Mantenimiento Servicio Soluci n de problemas Garant a ADVERTENCIA LEA Y SIGA TODAS LAS INSTRUCCIONES DE ESTE MANUAL ANTES DE PONER EN FUNCIONAMIENTO ESTA M QUIN...

Page 38: ...nes de los productos los dise os y el equipo est ndar sin previo aviso y sin generar responsabilidad por obligaciones de ning n tipo Este producto cumple con las estrictas normas de seguridad del Outd...

Page 39: ...rabajo resistentes de suela fuerte as como pantalones y camisas ajustados Las prendas sueltas o las alhajas pueden quedar atrapadas en las piezas movibles Nunca opere la m quina descalzo o con sandali...

Page 40: ...volucrados en un alto porcentaje de lesiones relacionadas con tractores cortac sped Estos 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 operadores deben evaluar su capacidad para operar el tracto...

Page 41: ...cipientes en el piso y lejos del veh culo antes de realizar la carga 1 a b c d e f g 2 1 2 3 4 5 6 1 a b Cuando sea factible retire el equipo a gasolina del cami n o remolque y ll nelo en el suelo Si...

Page 42: ...ique el motor Para evitar lesiones graves o la muerte no modifique el motor bajo ninguna circunstancia Si cambia la configuraci n del regulador del motor el motor puede descontrolarse y operar a veloc...

Page 43: ...dora de c sped en dichas pendientes No corte en inclinaciones mayores de 15 grados elevaci n aproximada de 2 1 2 pies por cada 10 pies El tractor cortac sped podr a voltearse y causar lesiones graves...

Page 44: ...pivote Siga empujando el asiento hacia adelante en el soporte de pivote hasta que el perno con reborde delantero izquierdo del conjunto del asiento pase adelante del soporte de tope sobre el soporte d...

Page 45: ...as manos despu s de estar en contacto con estos componentes El tractor se embarca con una bater a sellada activada con el cable de bater a positivo conectado en f brica El cable negativo se debe conec...

Page 46: ...la altura de la plataforma desde 1 1 2 pulgada en la muesca m s baja hasta 4 pulgadas en la muesca m s alta B Manija de elevaci n de la plataforma La manijfa de elevaci n de la plataforma se encuentra...

Page 47: ...emolca el tractor con las ruedas traseras apoyadas en el suelo se pueden causar da os graves a las transmisiones G Portacubeta La portacubeta est ubicada hacia la parte trasera de la consola del lado...

Page 48: ...la posici n ENGANCHADO Este indicador tambi n se ilumina cuando se gira el interruptor de encendido a la posici n ARRANQUE y las palancas de control de transmisi n del lado derecho y del lado izquierd...

Page 49: ...el tanque de combustible con el motor en funcionamiento o si el mismo est caliente Deje enfriar el motor varios minutos antes de la recarga de combustible Apriete el tap n de combustible con firmeza A...

Page 50: ...de combustible a menos que sea necesario para arrancar el motor Deje que el motor funcione unos cuantos minutos a una aceleraci n intermedia antes de someterlo a la carga Observe el medidor horario p...

Page 51: ...da que le permita operar los controles Consulte la forma de hacerlo en la secci n AJUSTES Suelte el freno de mano Coloque las palancas de control de transmisi n del lado derecho y del lado izquierdo h...

Page 52: ...IMPORTANTE Los giros de pivote sobre el pasto aumentan significativamente el potencial de que se deteriore el c sped Conducci n del tractor en marcha atr s ADVERTENCIA Siempre mire hacia atr s y hacia...

Page 53: ...PTO hacia abajo a la posici n desenganchada Use la manija de elevaci n de la plataforma para levantar la plataforma a su posici n m s alta Si desciende del tractor mueva las palancas de control totalm...

Page 54: ...perponga la pasada aproximadamente 3 pulgadas Oriente el tractor en cada franja subsiguiente de modo que se alinee con la franja ya cortada Para evitar la formaci n de surcos o ranuras en el c sped en...

Page 55: ...ater as contienen cido sulf rico y pueden producir gases explosivos Tenga extremo cuidado cuando manipule bater as Mantenga las bater as lejos del alcance de los ni os 5 6 Mantenimiento Advertencia An...

Page 56: ...a plataforma nunca enganche la plataforma desde otra posici n que no sea la del asiento del operador del tractor No use un asistente ni enganche la plataforma en presencia de ning n observador Una el...

Page 57: ...ez que se prepara el tractor para dejarlo fuera de uso se deben realizar los procedimientos descriptos m s abajo Cambie el aceite y filtro de motor seg n las instrucciones suministradas en el manual d...

Page 58: ...delante o hacia atr s dentro del rango de la ranura en el soporte del montaje de cada palanca de control Para ajustar la altura de la palanca de control proceda de la siguiente forma Quite la tuerca d...

Page 59: ...ara fijar la palanca de control en la posici n ajustada Repita el procedimiento anterior para ajustar la otra palanca de control en la misma posici n Ajuste de manera que las dos palancas queden parej...

Page 60: ...adas y 4 pulgadas La posici n de las ruedas de calibraci n de la plataforma debe ser aproximadamente entre 1 4 y 1 2 pulgada por encima del nivel del suelo cuando la plataforma se fija en el valor de...

Page 61: ...pie y vuelva a lubricar el depurador de espuma del filtro de aire P Reemplace el elemento del filtro de aire P Cambie el aceite del motor y reemplace el filtro de aceite P Limpie los bornes de la bate...

Page 62: ...rma a la posici n que le ofrece mayor recorrido horizontal de la correa entre las poleas locas de la plataforma y la polea de la potencia de arranque en la parte inferior del motor 1 2 3 Retiro de la...

Page 63: ...uspensi n delantera fuera de las ranuras deslice la plataforma hacia atr s de modo que la varilla ya no pueda enganchar las ranuras Figura7 4 Con cuidado para evitar que la varilla de suspensi n delan...

Page 64: ...contra las poleas locas fija y m vil Vea la Figura 7 3 Sentado detr s del tractor mirando hacia adelante aseg rese de que la correa no est retorcida luego alcance debajo del tractor para agarrar la c...

Page 65: ...smisi n Si la correa de transmisi n se desgasta y hace que las transmisiones patinen es necesario reemplazarla Para cambiar la correa de transmisi n proceda de la siguiente manera Retire la correa de...

Page 66: ...el tractor y quite el gato Desv o del tractor a alta velocidad Si el tractor se desv a hacia un lado cuando ambas palancas de control de tranmisi n est n totalmente hacia adelante ajuste las palancas...

Page 67: ...pe la ventilaci n o reemplace la tapa si est da ada Vac e el tanque de combustible Llene el tanque con gasolina limpia y fresca Reemplace el elemento de papel del filtro de aire o limpie el depurador...

Page 68: ...de transmisi n plataforma de corte 954 04043A Correa de transmisi n 942 04053B Cuchilla de plataforma 2 en 1 918 04125A Husillo de plataforma Llame por tel fono al 800 828 5500 para solicitar piezas d...

Page 69: ...descargar el Manual de Piezas de Repuesto sin cargo alguno Componente N mero de pieza y Descripci n 734 04155 Rueda de plataforma delantera 925 1707D Bater a 951 3124D Tap n del dep sito de combustibl...

Page 70: ...Consulte con su distribuidor Troy Bilt o con el representante al cual le ha comprado el tractor para obtener m s informaci n con respecto a precios y disponibilidad N mero de modelo Descripci n 590 30...

Page 71: ...ada que no est programada para ser reemplazada como parte del mantenimiento requerido en las instrucciones escritas suministradas se garantiza por el per odo de garant a arriba mencionado Si la pieza...

Page 72: ...ARA GDOC 100020 REV A Troy Bilt LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Tel fono 1 866 840 6483 1 330 558 7220 MTD Canada Limited KITCHENER ON N2G 4J1 Tel fono 1 800 668 1238 b Las bombas v lvula...

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