Not for
Reproduction
Have Questions?
Do not return to store. We can help.
Call Customer Service Toll-Free
1-888-611-6708
or visit our website,
www.troybilt.com
© 2014 Briggs & Stratton Power Products Group, LLC. All rights reserved.
Every effort has been made to ensure that the information in this document is accurate and correct. However, we reserve the right to alter or otherwise improve the product and this document at any time without prior notice and without incurring obligation.
This generator is rated in accordance with CSA (Canadian Standards Association) standard C22.2 No. 100-04 (motors and generators) and PGMA (Portable Generator Manufacturers’ Association) standard PGMA G200 (Standard for Testing and
Validating Performance of Portable Generators).
Items Included:
Operator’s Manual (Not Shown)
You Will Need:
• Utility knife • Pliers • Two 13 mm wrenches • Two 8 mm or 5/16 in. wrenches • Safety glasses
• Unleaded fuel • Adjustable Wrench • Carbon monoxide (CO) alarm(s)
Unpack Generator
1. Set the carton on a rigid, flat surface.
2. Remove everything from carton except generator.
3. Open carton completely by cutting each corner from top to
bottom.
4. Ensure you have all included items prior to assembly. If items
are damaged or missing, call
1-888-611-6708
.
5. Leave generator on carton to install the wheel kit.
Install Wheels and Attach Support Legs
NOTICE
Wheels and support legs must be attached prior to
adding any fuel.
1. Tip generator so that engine side is down. Tip generator back
slightly and slide narrow end of one of the support legs under
engine recoil.
NOTICE
Be sure to slide support leg far enough under engine
recoil to prevent generator from tipping over.
2. Slide axle (A) through holes in generator frame.
1
3. Slide a black nylon washer (B) over axle.
1
4. Slide a wheel (C) over axle.
1
NOTICE
Be sure to install wheel with raised hub inboard.
5. Slide a washer (D) over axle.
1
6. Place an e-ring (E) in axle groove.
1
7. Install e-ring with pliers, squeezing from top of e-ring to bottom
of axle.
8. Repeat steps 3 through 7 to secure second wheel.
9. Tip generator back slightly and remove support leg from under
engine recoil.
10. Line up holes in support leg (F) with holes in generator frame.
2
11. Attach support leg using two capscrews (G) and two hex nuts
(H). Tighten with 13 mm wrenches.
2
12. Repeat step 10 and 11 to secure second support leg.
13. Attach cord wrap posts (J) to generator frame. Tighten with an
adjustable wrench.
3
14. Return generator to normal operating position (resting on
wheels).
Attach Negative Battery Cable
Your unit is equipped with electric start capability but can be
started manually. If you choose not to use the electric start
feature, you do not need to connect the negative battery cable.
The sealed battery on the generator is pre–installed except for the
negative (black) battery cable.
1. Cut off tie wrap securing loose end of negative (black) cable.
2. Using 8 mm or 5/16” wrenches, remove nut (K), lock washer
(L) and flat washer (M) on negative battery terminal (—).
4
3. Slide negative battery cable (N) over screw (P) on negative
terminal.
4
4. Reattach washer and nut and tighten.
5. Verify that connections to battery and generator are tight and
secure.
NOTICE
If your battery is discharged, charge prior to use
following the instructions in the section
Battery Charger
of the
Operator’s Manual.
Attach Extend-a-panel™
The Extend-a-panel™. connects to the generator with the
attached 20 Amp, 25 ft. cord. To connect the Extend-a-panel™ to
the generator, follow these instructions:
1. Twist knob (Q) on main panel to horizontal position.
5
2. Place hole at top of Extend-a-panel™ (R) over knob on main
panel.
6
3. Twist knob (Q) to vertical position to lock Extend-a-panel™
(R) onto main panel.
6
4. Connect the Extend-a-panel™ twistlock (S) to small cord
under main panel on generator.
7
5. Connect Extend-a-panel™ two pin connector (T) to small two
pin connector cord under main panel on generator.
7
6. Refer to Operator’s Manual for use of the Extend-a-panel™.
Moving Generator
1. Remove handle pin (U) from bracket on right side of handle
(viewing generator from engine end).
8
2. Pull folding handle to the upright position until latch (V) locks
into place.
9
3. Reinsert handle pin in bracket on right side of handle.
4. Place your foot onto the axle (W) located under the recoil
starter and pull back on the handle.
10
5. Always face generator and push or pull to desired location.
When moving generator on an incline, always make sure you
are uphill from generator.
6. Place foot on axle and gently let generator tip forward to rest
on support leg.
7. Remove handle pin from right side of handle.
8. Pull up on latch and push handle forward to fold down handle.
Verify Engine Oil Level and Add Fuel
NOTICE
Be sure you have attached wheels and support leg prior to
this step.
NOTICE
DO NOT use unapproved gasoline such as E15 and
E85. DO NOT mix oil in gasoline or modify engine to run on
alternate fuels.
1. Move generator outdoors to a flat, level surface.
2. The generator engine is shipped from the factory filled with oil.
Before starting the engine, check oil level ( ).
11
3. Clean area around fuel fill cap ( ), remove cap.
12
4. Slowly add unleaded gasoline (X) to fuel tank (Y). Be careful
not to fill above the baffle (Z). This allows adequate space for
fuel expansion as shown.
13
5. Install fuel cap and let any spilled fuel evaporate before starting
engine.
Quick Setup Guide
Portable Generator
9
V
8
U
11
12
13
FUEL
TANK
X
Y
Z
10
W
R
Q
6
5
Q
WARNING
Body Crush/Tip Over Hazard. Generator could
tip over while moving resulting in serious injury. Handle
pin must be installed prior to moving generator.
WARNING
Failure to read and follow the
operator’s manual and all operating
instructions could result in death or
serious injury.
WARNING
Engine exhaust contains carbon
monoxide, a poisonous gas that could kill
you in minutes. You CANNOT smell it, see
it, or taste it. Operate ONLY outside far
away from windows, doors and vents. Install carbon
monoxide alarms. DO NOT run this product inside
homes or garages, even if using fans or opening
doors and windows. Direct exhaust AWAY from
windows, doors, and vents.
WARNING
Generator voltage could cause
electrical shock or burn resulting in
death or serious injury. DO NOT operate
under wet conditions.
WARNING
Fuel and its vapors are extremely
flammable and explosive which could
cause burns, fire or explosion resulting
in death or serious injury. Turn generator
engine OFF and let it cool at least 2 minutes before
removing fuel cap. Let spilled fuel evaporate
before starting engine. Always allow space for fuel
expansion.
WARNING
Hot exhaust and reflective exhaust
gases could cause burns and fires
resulting in death or serious injury. Keep
at least 5 ft. (1.5 m) clearance from any
combustibles or structures, including overhead.
CAUTION
E-rings could cause eye injury. E-rings could
spring back and become airborne when installing or
removing, resulting in moderate injury. Always wear
eye protection when installing/removing e-rings.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds - chemicals known to the
State of California to cause cancer and reproductive harm.
Wash hands after handling.
C
A
B
E
D
1
F
G
H
2
J
3
4
T
S
7
80011017 Revision -
P
N
M
L
K
