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12. 

A missing or damaged discharge cover can cause blade 

contact or thrown object injuries.

13. 

Many injuries occur as a result of the mower being pulled 

over the foot during a fall caused by slipping or tripping. 

Do not hold on to the mower if you are falling; release the 

handle immediately. 

14. 

Never pull the mower back toward you while you are 

walking. If you must back the mower away from a wall or 

obstruction first look down and behind to avoid tripping 

and then follow these steps:

a.  Step back from mower to fully extend your arms.
b.  Be sure you are well balanced with sure footing.
c.  Pull the mower back slowly, no more than half way 

toward you.

d.  Repeat these steps as needed.

15. 

Do not operate the mower while under the influence of 

alcohol or drugs.

16. 

Do not engage the self-propelled mechanism on machines 

so equipped while starting engine.

17. 

The blade control is a safety device. Never attempt to 

bypass its operation. Doing so makes the safety device 

inoperative and may result in personal injury through 

contact with the rotating blade. The blade control must 

operate easily in both directions and automatically return 

to the disengaged position when released.

18. 

Never operate the mower in wet grass. Always be sure of 

your footing.  A slip and fall can cause serious personal 

injury. If you feel you are losing your footing, release the 

blade control handle immediately and the blade will stop 

rotating within three seconds.

19. 

Mow only in daylight or good artificial light. Walk, never 

run.

20.  Stop the blade when crossing gravel drives, walks or roads.

21. 

If the equipment should start to vibrate abnormally, stop 

the engine and check immediately for the cause. Vibration 

is generally a warning of trouble.

22.  Shut the engine off and wait until the blade comes to 

a complete stop before removing the grass catcher or 

unclogging the chute. The cutting blade continues to 

rotate for a few seconds after the blade control is released. 

Never place any part of the body in the blade area until you 

are sure the blade has stopped rotating.

23.  Never operate mower without proper trail shield, 

discharge cover, grass catcher, blade control or other safety 

protective devices in place and working. Never operate 

mower with damaged safety devices. Failure to do so can 

result in personal injury.

24. 

Muffler and engine become hot and can cause a burn. Do 

not touch.

25.  Never attempt to make a wheel or cutting height 

adjustment while the engine is running.

26. 

Only use parts and accessories made for this machine by 

the manufacturer. Failure to do so can result in personal 

injury.

27.  When starting engine, pull cord slowly until resistance 

is felt, then pull rapidly. Rapid retraction of starter cord 

(kickback) will pull hand and arm toward engine faster than 

you can let go. Broken bones, fractures, bruises or sprains 

could result.

28.  If situations occur which are not covered in this manual, 

use care and good judgement. Contact Customer Support 

for assistance or the name of the nearest service dealer.

Slope Operation

Slopes are a major factor related to slip and fall accidents, which 

can result in severe injury. Operation on slopes requires extra 

caution. If you feel uneasy on a slope, do not mow it. For your 

safety, use the slope gauge included as part of this manual to 

measure slopes before operating this machine on a sloped or 

hilly area. If the slope is greater than 15 degrees, do not mow it.

Do:

1. 

Mow across the face of slopes; never up and down. Exercise 

extreme caution when changing direction on slopes.

2. 

Watch for holes, ruts, rocks, hidden objects, or bumps 

which can cause you to slip or trip. Tall grass can hide 

obstacles.

3. 

Always be sure of your footing. A slip and fall can cause 

serious personal injury. If you feel you are losing your 

balance, release the blade control handle immediately and 

the blade will stop rotating within three (3) seconds.

Do Not:

1. 

Do not mow near drop-offs, ditches or embankments, you 

could lose your footing or balance.

2. 

Do not mow slopes greater than 15 degrees as shown on 

the slope gauge.

3. 

Do not mow on wet grass. Unstable footing could cause 

slipping.

Children

Tragic accidents can occur if the operator is not alert to the 

presence of children. Children are often attracted to the mower 

and the mowing activity. They do not understand the dangers. 

Never assume that children will remain where you last saw them.

1. 

Keep children out of the mowing area and under watchful 

care of a responsible adult other than the operator.

2. 

Be alert and turn mower off if a child enters the area.

3. 

Before and while moving backwards, look behind and 

down for small children.

4. 

Use extreme care when approaching blind corners, 

doorways, shrubs, trees, or other objects that may obscure 

your vision of a child who may run into the mower.

5. 

Keep children away from hot or running engines. They can 

suffer burns from a hot muffler. 

6. 

Never allow children under 14 years of age to operate this 

machine. Children 14 and over should read and understand 

the instructions and safe operation practices in this manual 

and on the machine and be trained and supervised by an 
adult.

Summary of Contents for C3X Series

Page 1: ...Up Operation Maintenance Service Troubleshooting Warranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY Self Propelled Mower Model Series C3X D3X Form No 769 08490 January 2 2013 ...

Page 2: ...satisfaction at all times Throughout this manual all references to right and left side of the machine are observed from the operating position The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your machine for mor...

Page 3: ...s and pets at least 75 feet from mower while it is in operation Stop machine if anyone enters area 9 Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes 10 Wear sturdy rough soled work shoes and close fitting slacks and shirts Shirts and pants that cover th...

Page 4: ...tment while the engine is running 26 Only use parts and accessories made for this machine by the manufacturer Failure to do so can result in personal injury 27 When starting engine pull cord slowly until resistance is felt then pull rapidly Rapid retraction of starter cord kickback will pull hand and arm toward engine faster than you can let go Broken bones fractures bruises or sprains could resul...

Page 5: ...t frequent intervals for proper tightness Also visually inspect blade for damage e g bent cracked worn Replace blade with the original equipment manufacture s O E M blade only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 4 Mower blades are sharp and can cut Wrap the blade or wear gloves and use ext...

Page 6: ...nal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrestor meeting applicable local or state laws if any If a spark arrestor is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442...

Page 7: ...njury keep hands and feet away Do not operate unless discharge cover or grass catcher is in its proper place If damaged replace immediately DANGER BYSTANDERS Do not mow when children or others are around DANGER HAND FOOT CUT Keep hands and feet away from rotating parts DANGER THROWN DEBRIS Remove objects that can be thrown by the blade in any direction Wear safety glasses DANGER SLOPES Use extra c...

Page 8: ...ect See Figure 1 and Figure 2 4 Adjust gauge up or down until the left corner touches the slope See Figure 1 and Figure 2 5 If there is a gap below the gauge the slope is too steep for safe operation See Figure 2 above 1 5 d a s h e d l i n e Slope Gauge Figure 2 Figure 1 15 Slope 15 Slope WARNING Slopes are a major factor related to tip over and roll over accidents which can result in severe inju...

Page 9: ...s Manual covers both the low and high wheel models of this mower While this manual illustrates the low wheel model the instructions and features are equally applicable to the high wheel model as well unless otherwise noted Assembly NOTE This unit is shipped without gasoline or oil in the engine Fill up with gasoline and oil as instructed in the accompanying engine manual BEFORE operating your mowe...

Page 10: ...g warning label will be on the outside a Place bag over frame so that its black plastic side is at the bottom 2 Remove the T bolts from the handle brackets as shown in Figure 3 3 Figure 3 3 3 Follow the steps below to complete handle assembly a Pull upward on the handle approximately 8 inches until holes in lower handle shown in Figure 3 3 deck cutaway line up with holes in handle bracket See Figu...

Page 11: ... adjustment and Figure 3 11 for high wheel 1 2 3 Lower Higher Low Wheel Figure 3 10 b Slip plastic channel of grass bag over hooks on the frame See Figure 3 7 Figure 3 7 2 Follow steps below to attach grass catcher a Lift rear discharge door b Place grass catcher into the slots in the handle brackets as shown in Figure 3 8 Let go of discharge door so that it rests on the grass catcher A B B Figure...

Page 12: ...r does not propel itself with the drive control engaged or if the mower s wheels hesitate with the drive control engaged If either of these conditions occur rotate adjustment wheel clockwise to tighten cable or counterclockwise to loosen the cable See Figure 3 13 Tighten Loosen Figure 3 13 NOTE For ease of adjustment the speed control should be in the second or third speed Set Up Gas and Oil Fill ...

Page 13: ...tric starter Blade Control The blade control is attached to the upper handle of the mower Depress and squeeze it against the upper handle to operate the unit Release it to stop engine and blade WARNING This blade control is a safety device Never attempt to bypass its operations Drive Controls The drive controls are located on top of the upper handle and are used to engage the drive Squeeze the rig...

Page 14: ...ne Such objects could be accidently thrown by the mower in any direction and cause serious personal injury to the operator and others 1 Once the engine is running and while continuing to hold the blade control down squeeze either or both drive controls against the upper handle to propel mower See Figure 5 2 2 To change speed move speed control to the desired speed NOTE When selecting a drive speed...

Page 15: ...grass bag is full 2 Stop engine completely by releasing the blade control Make sure that the unit has come to a complete stop 3 Lift discharge door and pull grass bag up and away from the mower to remove the bag Dispose of the grass clippings and reinstall the bag when complete NOTE Make sure to clean any excess grass from around the rear opening of the mower especially between the transmission co...

Page 16: ...th directions See Figure 6 1 Figure 6 1 2 The transmission is pre lubricated and sealed at the factory and does not require lubrication 3 Follow the accompanying engine manual for lubrication schedule and instruction for engine lubrication Deck Care Clean underside of the mower deck after each use to prevent build up of grass clippings or other debris Follow steps below for this job 1 Disconnect s...

Page 17: ...forming in fuel system or on essential carburetor parts Deck Wash If Equipped Your mower s deck may be equipped with a water port on its surface as part of its deck wash system Use the deck wash to rinse grass clippings from the deck s underside and prevent the buildup of corrosive chemicals Complete the following steps AFTER EACH MOWING 1 Push the mower to a level clear spot on your lawn near eno...

Page 18: ... side until it balances evenly When sharpening the blade follow the original angle of grind Grind each cutting edge equally to keep the blade balanced WARNING An unbalanced blade will cause excessive vibration when rotating at high speeds It may cause damage to mower and could break causing personal injury 5 Place the blade on the adapter such that the side of the blade marked Bottom or with part ...

Page 19: ...y from sources of ignition NOTE The special designed plug on the charger will only fit into the plug on the battery box 1 Unhinge the cover seal and plug the battery charger into the port on the side of the battery housing See Figure 7 4 1 2 Figure 7 4 2 Insert the battery charger plug into a standard 120 volt household outlet Charge battery for 8 to 10 hours before initial use Do not charge longe...

Page 20: ... The following steps should be taken to prepare your lawn mower for storage Clean and lubricate mower thoroughly as described in the lubrication instructions Coat mower s cutting blade with chassis grease to prevent rusting Refer to engine manual for correct engine storage instructions Secure side discharge chute to handle as shown in Figure 7 6 Figure 7 6 Store mower in a dry clean area Do not st...

Page 21: ...Notes 21 ...

Page 22: ... air cleaner 6 Unit running with CHOKE if equipped applied 1 Connect and tighten spark plug boot 2 Clean fuel line fill tank with clean fresh gasoline 3 Clear vent 4 Drain fuel tank Refill with fresh fuel 5 Refer to engine manual 6 Push CHOKE knob in Engine overheats 1 Engine oil level low 2 Air flow restricted 1 Fill crankcase with proper oil 2 Clean area around and on top of engine Occasional sk...

Page 23: ...y 2 Debris clogging drive operation 3 Damaged or worn belt 4 Drive control out of adjustment 1 Check belt for proper pulley installation and movement 2 Stop engine disconnect spark plug boot and clean out debris 3 Inspect and replace belt 4 Adjust drive control See Assembly Set up section High pullback effort 1 Pulling mower backwards before transmission disengages 1 Allow the unit to roll forward...

Page 24: ...k Cap 634 04660 Wheel Front 634 05042 Wheel Rear Low 634 04666 Wheel Rear High 731 07131 Discharge Chute 942 0741A Mulching Blade 942 0741 X Xtreme Mulching Blade Phone 800 828 5500 or 330 558 7220 to order replacement parts or a complete Parts Manual have your full model number and serial number ready Parts Manual downloads are also available free of charge at www troybilt com ...

Page 25: ...25 Section 9 Replacement Parts If Equipped Component Part Number and Description 964 04150B Grass Bag 954 04282 Belt 725 04329 Battery Charger 725 04903 Battery 925 0201 Key ...

Page 26: ...ates need for separate blower Easy installation with no tools 490 850 0015 Cargo Carrier Conveniently holds drinks tools and more Simple installation Attaches in less than two minutes with no tools 490 241 0034 Garage Floor Mat Anti skid mat measures 24 x 36 Projects garage floor form stains 490 850 0012 Mower Kick Stand Keeps mower stable for changing sharpening blade and cleaning underside of de...

Page 27: ... starts Prevents corrosion from moisture and ethanol induced attraction Prevents gum and varnish 490 290 0012 Mower Cover Protects your mower against sun rain and dust damage Coated for maximum water resistance and repellency U V and milddew resistant 490 900 0062 Non Stick Mower Deck Spray Long Lasting anti stick graphite spray Prevents grass clippings buildup in mowing deck ...

Page 28: ...e items may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty c Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or expos...

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