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4

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ectiOn

 2 — i

MpOrtant

 s

afe

 O

peratiOn

 p

ractices

Safe Handling of Gasoline

To avoid personal injury or property damage use extreme care 

in handling gasoline. Gasoline is extremely flammable and the 

vapors are explosive. Serious personal injury can occur when 

gasoline is spilled on yourself or your clothes which can ignite.  

Wash your skin and change clothes immediately.

Use only an approved gasoline container.

a. 

Extinguish all cigarettes, cigars, pipes and other 

b. 

sources of ignition.
Never fuel machine indoors. 

c. 

Never remove gas cap or add fuel while the engine is 

d. 

hot or running. 
Allow engine to cool at least two minutes before 

e. 

refueling.
Never over fill fuel tank. Fill tank to no more than ½ 

f. 

inch below bottom of filler neck to provide space for 

fuel expansion.
Replace gasoline cap and tighten securely.

g. 

If gasoline is spilled, wipe it off the engine and 

h. 

equipment. Move machine to another area. Wait 5 

minutes before starting the engine.
Never store the machine or fuel container inside 

i. 

where there is an open flame, spark or pilot light 

(e.g. furnace, water heater, space heater, clothes 

dryer etc.). 
Allow machine to cool at least 5 minutes before 

j. 

storing.
Never fill containers inside a vehicle or on a truck 

k. 

or trailer bed with a plastic liner. Always place 

containers on the ground away from your vehicle 

before filling.
If possible, remove gas-powered equipment from 

l. 

the truck or trailer and refuel it on the ground. If this 

is not possible, then refuel such equipment on a 

trailer with a portable container, rather than from a 

gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel 

m. 

tank or container opening at all times until fueling is 

complete. Do not use a nozzle lock-open device.

Operation

Do not put hands or feet near rotating parts, in the auger/

1. 

impeller housing or chute assembly. Contact with the 

rotating parts can amputate hands and feet. 
The auger/impeller control lever is a safety device. Never 

2. 

bypass its operation. Doing so makes the machine unsafe 

and may cause personal injury. 
The control levers must operate easily in both directions 

3. 

and automatically return to the disengaged position when 

released. 
Never operate with a missing or damaged chute assembly. 

4. 

Keep all safety devices in place and working.

Never run an engine indoors or in a poorly ventilated area. 

5. 

Engine exhaust contains carbon monoxide, an odorless 

and deadly gas. 
Do not operate machine while under the influence of 

6. 

alcohol or drugs. 
Muffler and engine become hot and can cause a burn. Do 

7. 

not touch. Keep children away.
Exercise extreme caution when operating on or crossing 

8. 

gravel surfaces. Stay alert for hidden hazards or traffic.
Exercise caution when changing direction and while 

9. 

operating on slopes. 

Plan your snow-throwing pattern to avoid discharge 

10. 

towards windows, walls, cars etc. Thus, avoiding possible 

property damage or personal injury caused by a ricochet. 
Never direct discharge at children, bystanders and pets or 

11. 

allow anyone in front of the machine. 
Do not overload machine capacity by attempting to clear 

12. 

snow at too fast of a rate.
Never operate this machine without good visibility or light. 

13. 

Always be sure of your footing and keep a firm hold on the 

handles. Walk, never run.
Disengage power to the auger/impeller when transporting 

14. 

or not in use.
Never operate machine at high transport speeds on 

15. 

slippery surfaces. Look down and behind and use care 

when backing up. 
If the machine should start to vibrate abnormally, stop 

16. 

the engine, disconnect the spark plug wire and ground it 

against the engine. Inspect thoroughly for damage. Repair 

any damage before starting and operating.
Disengage all control levers and stop engine before you 

17. 

leave the operating position (behind the handles). Wait 

until the auger/impeller comes to a complete stop before 

unclogging the chute assembly, making any adjustments, 

or inspections. 
Never put your hand in the discharge or collector 

18. 

openings. Always use the clean-out tool provided to 

unclog the discharge opening. Do not unclog chute 

assembly while engine is running. Shut off engine and 

remain behind handles until all moving parts have stopped 

before unclogging.
Use only attachments and accessories approved by the 

19. 

manufacturer (e.g. wheel weights, tire chains, cabs etc.).
When starting engine, pull cord slowly until resistance 

20. 

is felt, then pull rapidly. Rapid retraction of starter cord 

(kickback) will pull hand and arm toward engine faster than 

you can let go. Broken bones, fractures, bruises or sprains 

could result.
If situations occur which are not covered in this manual, use 

21. 

care and good judgment. Contact Customer Support for 

assistance and the name of your nearest servicing dealer.

Summary of Contents for 4510

Page 1: ...t Up Operation Maintenance Service Troubleshooting Warranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY FORM NO 769 04060 June 6 2008 Two Stage Snow Thrower Polar Blast 4510 ...

Page 2: ...this entire manual prior to operating the equipment It instructs you how to safely and easily set up operate and maintain your machine Please be sure that you and any other persons who will operate the machine carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage All information in this manual is relative to the most rece...

Page 3: ... eyes Do not operate without wearing adequate winter outer 2 garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces Use a grounded three wire extension cord and receptacle 3 for all machines with electric start engines Adjust collector housing height to clear gravel or crushed 4 ro...

Page 4: ...place and working Never run an engine indoors or in a poorly ventilated area 5 Engine exhaust contains carbon monoxide an odorless and deadly gas Do not operate machine while under the influence of 6 alcohol or drugs Muffler and engine become hot and can cause a burn Do 7 not touch Keep children away Exercise extreme caution when operating on or crossing 8 gravel surfaces Stay alert for hidden haz...

Page 5: ...heck fuel line tank cap and fittings frequently for cracks 12 or leaks Replace if necessary Do not crank engine with spark plug removed 13 According to the Consumer Products Safety Commission 14 CPSC and the U S Environmental Protection Agency EPA this product has an Average Useful Life of seven 7 years or 60 hours of operation At the end of the Average Useful Life have the machine inspected annua...

Page 6: ... rotating blades inside WARNING ROTATING AUGER Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can amputate hands and feet WARNING THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury WARNING GASOLINE IS FLAMMABLE Allow the engine to cool at least two minutes before refueli...

Page 7: ...f oil After assembly refer to the separate Engine Owner s Manual included with this unit for fuel and oil fill up details NOTE Specifications are subject to change without notification or obligation Images may not reflect your exact model and are for reference purposes only Handle Remove any packaging material from the upper handle 1 Remove the lower plastic wing nut belleville washer and 2 carria...

Page 8: ...not be able to change speeds or direction If the full range of speeds forward and reverse can not be achieved refer to the Maintenance and Adjustments section Chute Directional Control Remove the internal cotter pin from the upper chute crank Slide the upper chute crank into the sleeve on the lower chute crank Align the hole in the upper chute crank with the hole in the sleeve If necessary use a p...

Page 9: ...anufacturer s recommended psi Equal tire pressure should be maintained at all times Excessive pressure when seating beads may cause tire rim assembly to burst with force sufficient to cause serious injury Refer to sidewall of tire for recommended pressure Adjustments Skid Shoes The snow thrower skid shoes are adjusted upward at the factory for shipping purposes Adjust them downward prior to operat...

Page 10: ...re re adjusting the auger control Testing Drive Control Shift Lever With the engine turned off move the shift lever into sixth 1 6 position Refer to Figure 3 8 With the wheel drive control released push the snow 2 thrower forward then pull it back The machine should move freely Engage the drive control and attempt to move the machine 3 both forward and back resistance should be felt Move the shift...

Page 11: ...n the top of the engine and is activated by rotating the knob clockwise Activating the choke control closes the choke plate on the carburetor and aids in starting the engine Ignition Key The ignition key is a safety devise It must be fully inserted in order for the engine to start Remove the ignition key when the snow thrower is not in use Important Do not turn the ignition key in an attempt to st...

Page 12: ...er housing Chute Assembly Snow drawn into the auger housing is discharged out the chute assembly Fuel Cap Remove the gas cap to add gasoline to the fuel tank Auger Control The auger control is located on the left handle Squeeze the control grip against the handle to engage the augers and start snow throwing action Release to stop Drive Control Auger Clutch Lock The drive control is located on the ...

Page 13: ...ly Shut off engine and remain behind handles until all moving parts have stopped before unclogging The chute clean out tool is conveniently fastened to the rear of the auger housing with a mounting clip Should snow and ice become lodged in the chute assembly during operation proceed as follows to safely clean the chute assembly and chute opening Release both the Auger Control and the Drive Control...

Page 14: ... time Doing so may damage your engine s electric starter As the engine warms slowly rotate the choke control to the 5 OFF position If the engine falters quickly rotate the choke control back toward FULL choke and then slowly into the OFF position again When disconnecting the extension cord always unplug the 6 end at the three prong wall outlet before unplugging the opposite end from the snow throw...

Page 15: ... replacing shear pins To Engage Drive Move the shift lever into one of the six forward F positions 1 or two reverse R positions Select a speed appropriate for the snow conditions and a pace you re comfortable with NOTE Use slower speeds in higher snow and or until you are familiar with the snow thrower operation Squeezethedrivecontrolagainstthehandlethesnowthrower 2 will move Release it and drive ...

Page 16: ...spiral with 3 in 1 oil Maintenance Engine Refer to the Briggs Stratton Engine manual packed with your machine for all engine maintenance Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of the snow thrower are subject to wear They should be checked periodically and replaced when necessary NOTE The skid shoes on this machine have two wear edges When one side wears out they ca...

Page 17: ...shaft before inserting new pins and securing with new cotter pins Adjustments Shift Rod If the full range of speeds forward and reverse cannot be achieved refer to the figure to Figure 6 4 and adjust the shift rod as follows Lookingunderneaththehandlepanel notewhichofthethree 1 holes in the shift lever the ferrule is inserted into Also note the direction of insertion Then remove the internal cotte...

Page 18: ...dly contact the drive plate re adjust the lock nut on the lower end of the drive cable following the instructions in the Assembly section Reassemble the frame cover 5 Chute Directional Control The distance snow is thrown can be adjusted by adjusting the angle of the chute assembly Move the remote chute lever on the control panel forward to pivot the upper chute down move the lever rearward to pivo...

Page 19: ...hree self tapping screws See Figure 7 2 Loosen the bolt shown in Figure 7 3 securing the belt 4 keeper bracket and remove the other bolt Push the belt keeper bracket up off the engine pulley Refer to Figure 7 3 Auger Belt Replacement To remove and replace your snow thrower s auger belt proceed as follows Remove the hairpin clip and flat washer from the 1 ferrule in order to disconnect the auger id...

Page 20: ...elt Refer to Figure 7 7 NOTE The pulley adapter may slide off the auger input shaft when removing the pulley Use extra caution to ensure the adapter does fall and get damaged when removing the pulley Place the new auger belt in the V groove of the auger 7 pulley and place the pulley w belt inside the belt keepers Turn the pulley as necessary to align its three slots 8 approximately with the posts ...

Page 21: ...lt Replacement instructions in the previous sub section Pull the idler pulley away from the backside of the drive 1 belt to relieve the tension and slip the drive belt off the idler pulley Carefully release the idler pulley See Figure 7 8 Roll the drive belt off the lower drive pulley and then 2 remove the belt from the engine pulley Install the new belt on the pulleys in the reverse order and 3 r...

Page 22: ...mble the new friction wheel onto the hub 8 assembly tightening the four screws in rotation and with equal force It is important to assemble the friction wheel symmetrically for proper functioning Refer to Figure 7 11 Reposition the friction wheel assembly in the snow 9 thrower frame Insert the pin from the shift arm assembly into the friction wheel assembly and hold assembly in position Refer to F...

Page 23: ...ne in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow it to reach the carburetor WARNING Never store snow thrower with fuel in tank indoors or in poorly ventilated areas where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or gas appliance Long Te...

Page 24: ...1 spark plug wire Tighten all bolts and nuts If vibration continues have unit serviced by an authorized Service Center Loss of power Spark plug wire loose 1 Gas cap vent hole plugged 2 Connect spark plug wire 1 Remove ice and snow from gas cap Be 2 certain vent hole is clear Unit fails to propel itself Drive control cable in need of adjustment 1 Drive belt loose or damaged 2 Friction wheel worn 3 ...

Page 25: ...4034 Halogen Lamp 12V 890 725 1658 Shear Pin 1 50 Bow tie Cotter Pin 738 04155 714 04040 Slide Shoe 784 5697 Chute Clean out Tool 731 2643 Shave Plate Stainless 790 00280 Key BS 794696 Champion RC12YC 759 3336 Phone 800 828 5500 to order replacement parts or a complete Parts Manual have your full model number and serial number ready Parts Manual downloads are also available free of charge at www t...

Page 26: ...Notes 10 26 ...

Page 27: ...27 Section 10 Notes ...

Page 28: ...anty Refer to applicable manufactur er s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty c Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than a...

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