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16

Squeeze the belt together and push it forward, 
while pressing the control arm inward towards the 
deck and remove the six speed cable from the slot. 
See Figure 22.

Figure 22

Pivot the control arm down away from the pulley 
and belt.

Lift off the lower pulley assembly and remove the 
old belt from around the crankshaft. 

Place the new belt over the transmission pulley. 
Start the belt in the pulley groove and rotate the 
pulley until the belt is seated in transmission pulley. 

Place the belt between the idler pulley and the belt 
keeper bracket.

Using pliers, rotate the belt keeper bracket so that it 
snaps into slot on the idler bracket. 

Tighten the idler pulley bolt and lock nut half a turn.

Place the belt between the two pulley halves on the 
crankshaft. Make sure to route the belt inside the 
belt guard pin. See Figure 23.

Figure 23

IMPORTANT:

 When replacing the belt, do not disas-

semble the lower pulley assembly.

Pinch both sides of the belt together so that the belt 
is not in the pulley groove, and the lower pulley can 
be pushed towards the engine. See Figure 24.

Figure 24

Pivot the control arm back to its original position 
and reinstall the six-speed cable into the slot.
See Figure 25.

Figure 25

Make sure the belt is routed inside the pulley halves 
and the belt guard pin.

Reinstall the bolt securing transmission to rear 
mower housing.

Pivot the baffle back to its original position and 
secure with three hex screws removed earlier.

Lightly lubricate the inside of the blade adapter and 
reinstall the blade adapter, blade, and blade bell 
support in the correct order.

Tighten the hex bolt to secure the blade to torque: 
450-600 in. lbs.

Replacing Rear Flap 

To remove rear flap, cut off the flat end of the wire 
rod which secures it to the deck. 

Attach the new flap and new rod to deck, bending 
the ends of the new rod over to secure to deck.

Belt

Six-Speed

Control

Cable Slot

Arm

Belt

Belt

Tab

 Guard Pin

 

Upper Pulley
Half

Lower Pulley
Half

Belt

Lower Pulley

Belt

 

Guard Pin

Half

Six-Speed
Cable Slot

Control
Arm

Summary of Contents for 12A-998Q766

Page 1: ...h a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is...

Page 2: ...rts Choose from the options below Visit troybilt com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click on the appropriate button and...

Page 3: ...rotating parts or under the cutting deck Contact with the blade can amputate hands and feet 9 A missing or damaged discharge cover can cause blade contact or thrown object injuries 10 Many injuries oc...

Page 4: ...ooting or balance 2 Do not mow slopes greater than 15 degrees as shown on the slope gauge 3 Do not mow on wet grass Unstable footing could cause slipping Children Tragic accidents can occur if the ope...

Page 5: ...to improper performance and compromise safety 4 Mower blades are sharp and can cut Wrap the blade or wear gloves and use extra caution when servicing them 5 Keep all nuts bolts and screws tight to be...

Page 6: ...N T I N G A 1 5 S L O P E WARNING Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If...

Page 7: ...er Assembling Handle Lift up and pull back on the upper handle to raise the handle into the operating position See Figure 3 Make certain the lower handle is seated securely into the handle bracket ass...

Page 8: ...u want to mulch the grass clippings For bagging purposes you will have to attach the grass bag and its adapter in place of the mulching baffle Remove three wing nuts holding the mulching baffle or sid...

Page 9: ...em Release the clutch control to disengage the drive system Release the clutch control to slow down when approaching an obstacle making a turn or stopping Shift Lever The shift lever is located on the...

Page 10: ...r will automatically revert to the RUN position Refer to the engine manual for further details Your lawn mower is equipped with a constant speed throttle which is set at full throttle for best perform...

Page 11: ...pe out of the way of the bag Continue to hold the lower handle and raise the rear of the grass bag up toward your chest The grass bag will open and the grass clippings will disperse When replacing the...

Page 12: ...lock pins in the larger holes to lock the wheels for straight ahead operation Place pins in smaller holes to allow casters to rotate freely for turning Drive Clutch Control The adjustment wheel is loc...

Page 13: ...to remove it now Engine Care A list of key maintenance jobs required for good performance by the mower is given below Follow the engine manufacturer s Owner s Operator s Manual packed separately with...

Page 14: ...g sure that the air filter and the carburetor are up Remove the bolt and the blade bell support which hold the blade and the blade adapter to the engine crankshaft See Figure 18 Remove the blade and t...

Page 15: ...gainst the engine Drain the fuel tank or place a piece of plastic beneath the cap to prevent gasoline leakage Place shift lever in the first position and tip the mower on its side with air filter faci...

Page 16: ...assembly Pinch both sides of the belt together so that the belt is not in the pulley groove and the lower pulley can be pushed towards the engine See Figure 24 Figure 24 Pivot the control arm back to...

Page 17: ...4 Clean fuel line 5 Clean adjust gap or replace 6 Wait a few minutes to restart do not prime Engine runs erratic 1 Spark plug wire loose 2 Blocked fuel line or stale fuel 3 Vent in gas plugged 4 Wate...

Page 18: ...ute non OEM V Belt can be dangerous by not disengaging completely 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 27 31 32 33 34 35 36 37 38 39 40 41 42 43 44 48 49 51 50 52 53 54 56 55 100 62 63 64...

Page 19: ...53 738 0137A Shld Screw 340 ID x 285 OD 54 748 0318 Wheel Rachet 55 736 0270 Bell Washer 265 ID x 75 OD 56 710 0751 Hex Cap Screw 1 4 20 x 620 57 737 3000 Grease Fitting 58 736 0931 Flat Washer 203 ID...

Page 20: ...l 998Q 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 14 7 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 31 32 33 34 35 36 37 38 39 40 41 42 44 45 46 47 14 50 51 52 53 54 55 56 57 48 59 60 63 62 61 49 64 58...

Page 21: ...rew 1 4 20 x 625 28 714 0474 Cotter Pin 29 712 3025 Hex Jam Nut 5 16 24 30 736 0425 Bell Washer 325 ID x 930 OD 31 756 0656 Pulley 32 736 3084 Flat Washer 510 ID x 1 120 OD 33 712 0896 Hex Jam Nut 1 4...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

Page 24: ...ts and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products s...

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