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25

Ref No.

Part No.

Description

1.

710-1652

AB Screw, 1/4-20 x 0.625

2.

731-04792

Belt Cover

3.

732-0705

Cable Guide

4.

711-1268A

Actuator Shaft

5.

746-04086

Drive Clutch Cable

6.

732-0209

Extension Spring

7.

790-00055

Roller Bracket

8.

684-04140

Shift Rod Assembly

9.

750-04312

Axle Support Tube

10.

711-1364

Clevis Pin 

11.

746-0897

Auger Clutch Cable

12.

713-04009

Sprocket

13.

736-0351

Flat Washer

14.

741-0245

Hex Flange Bearing

15.

784-5687A

Auger Clutch Cable Guide

16.

756-0625

Cable Roller

17.

738-0924

C Screw, 1/4-28 x 0.375

18.

618-0043

Dogg Assembly - RH

618-0044

Dogg Assembly - LH (not shown)

19.

714-0507

Hairpin Clip

20.

713-0286

Chain

21.

711-04270

Drive Shaft

22.

713-04015

Sprocket

23.

750-1162

Spacer

24.

741-0600

Ball Bearing

25.

713-04011

Chain

26.

736-0626

Flat Washer

27.

741-04076

Ball Bearing

28.

738-04105A

Axle

29.

731-04873

Spacer

30.

710-0654A

TT Sems Screw, 3/8-16 x 1.0

31.

710-0788

TT Screw, 1/4-20 x 1.0

32.

790-00056

Shaft Retainer - LH

33.

634-04145

Wheel Complete - LH

634-04146

Wheel Complete - RH (Not Shown)

34.

736-0242

Bell Washer

35.

710-0627

Hex Bolt, 5/16-24 x 0.75

36.

684-04045

Friction Wheel Support Bracket

37.

790-00096

Auger Cable Guide Bracket

38.

748-0190

Spacer

39.

736-0300

Flat Washer

40.

790-00054

Frame Cover

41.

656-0012A

Friction Wheel Disc Assembly

A.

756-0648A

Friction Wheel Disc

B

738-0865

Friction Disc Bearing Pin

C.

741-0600

Ball Bearing

42.

618-04116

Drive Shaft Assembly

A.

711-04271

Drive Shaft

B.

713-04010

Sprocket

C.

714-0214

Key

D.

750-1177

Spacer

E.

618-0577A

Planetary Carr. Assembly

F.

717-1209A

Gear, 12T

G.

736-0502

Flat Washer

H.

736-0336

Flat Washer

I.

717-1210A

Gear,18T

J.

717-1495B

Planetary Ring Gear

K.

716-0194

Retainer Ring

43.

684-04066

Friction Wheel Assembly

A.

710-1652

AB Screw, 1/4-20 x 0.625

B.

718-04070

Friction Wheel Hub

C.

618-04169

Bearing Assembly

D.

790-00011

Friction Plate

E.

735-0243B

Friction Wheel Rubber

F.

790-00010

Friction Plate

44.

716-0136

Retainer Ring

45.

726-0221

Speed Nut

46.

790-00073

Wheel Drive Frame

47.

756-04109

Auger Pulley

48.

736-0505

Flat Washer

49.

710-1245B

Hex Bolt, 5/16-24 x 0.875

50.

712-04064

Flange Lock Nut, 1/4-20

51.

790-00062

Bearing Washer

52.

741-0919

Ball Bearing

53.

750-04230

Spacer

54.

732-0710

Extension Spring

55.

710-0627

Hex Bolt, 5/16-24 x 0.75

56.

756-04114

Pulley Half

57.

754-0456

V-Belt, 3/8 x 28.6

58.

710-0597

Hex Bolt, 1/4-20 x 1.0

59.

790-00082

Drive Clutch Idler Bracket

60.

748-0234

Shoulder Spacer

61.

732-0264

Extension Spring

62.

712-0711

Jam Nut, 3/8-24

63.

750-04303

Spacer

64.

756-04113

Pulley Half

65.

736-0247

Flat Washer

66.

710-0191

Hex Bolt, 3/8-24 x 1.25

67.

748-04053

Pulley Adapter

68.

746-0956

Steering Cable

69.

790-00057

Shaft Retainer - RH

70.

736-0105

Bell Washer

71.

712-04065

Flange Lock Nut, 3/8-16

72.

754-04050

V-Belt,.500 x 35.00 Lg

73.

710-0602

TT Screw, 5/16-18 x 1.00

74.

684-04014A

Engine Shroud

75.

710-04082

Screw, #10-16 x.75

76.

712-3004A

Flange Lock Nut, 5/16-18

Ref No.

Part No.

Description

Model 1030

Summary of Contents for 1030

Page 1: ... local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service deal...

Page 2: ...an seek help from the experts Choose from the options below Visit troybilt com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click on the appropriate button and help is immediately available To reach the Customer Support Line please call 1 800 520 5520 The engine manufacturer is responsible for all engine related issues with regards ...

Page 3: ...g which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces 4 Use a grounded three wire extension cord and receptacle for all units with electric start engines 5 Adjust collector housing height to clear gravel or crushed rock surfaces 6 Disengage all controls before starting the engine 7 Never attempt to make any adjustments while engine is running ...

Page 4: ...se the clean out tool provided to unclog the discharge opening Do not unclog chute assembly while engine is running Before unclogging shut off engine and remain behind handles until all moving parts have stopped completely 19 Use only attachments and accessories approved by the manufacturer e g wheel weights tire chains cabs etc 20 If situations occur which are not covered in this manual use care ...

Page 5: ...n Figure 1 Align the upper handle with the lower handles Figure 1 2 Tighten two handle knobs firmly to secure the upper handle to the lower handles See Figure 2 3 Slide the shift rod connector down over the end of the lower shift rod Tap the connector until it locks over the lower shift rod See Figure 2 NOTE If the connector is not properly assembled the shift rod will pivot and changing speed or ...

Page 6: ...lated area start the snow thrower engine as instructed earlier in this section under the heading Starting Engine Make sure the throttle is set in the FAST position 4 While standing in the operator s position behind the snow thrower engage the auger 5 Allow the auger to remain engaged for approximately ten 10 seconds before releasing the auger control Repeat this several times 6 With the engine run...

Page 7: ...and carriage bolts and moving skid shoes to desired position See Figure 7 2 Make certain the entire bottom surface of skid shoes are against the ground to avoid uneven wear on the skid shoes 3 Tighten nuts and bolts securely Figure 7 Tire Pressure Pneumatic Tires The tires are over inflated for shipping purposes Check the tire pressure before operating the snow thrower Refer to the tire side wall ...

Page 8: ...he left handle and the augers will remain engaged Release both controls to stop the augers and wheel drive IMPORTANT Always release the drive control before changing speeds Auger Control The auger control is located on the left handle Squeeze the auger control to engage the augers Release to stop the snow throwing action The drive control must also be released in order to stop the auger IMPORTANT ...

Page 9: ...the condition of the ground from where snow has to be removed Higher the snow level lower will be the skid shoe level Adjust it accordingly Refer to Skid Shoe Adjustment on page 7 Before Starting Engine Oil The engine was shipped with oil in the engine Check oil level before each operation to ensure adequate oil in the engine Refer to instructions on page 13 Gas 1 Store gasoline in a clean approve...

Page 10: ...If the engine falters rotate the choke to FULL and then gradually to OFF 13 Disconnect the power cord from the receptacle first and then from the switch box on the engine 14 Allow the engine to warm up for a few minutes because the engine will not develop full power until it reaches operating temperature Operate the engine at full throttle FAST when throwing snow Recoil Starter Make sure that the ...

Page 11: ...anism should keep the auger control engaged until the drive control is released 4 Release the drive control to stop both the augers and the wheel drive To stop the auger both levers must be released To Throw Snow CAUTION Check the area to be cleared for foreign objects Remove if any 1 Start the engine following starting instructions 2 Rotate the discharge chute to the desired position away from by...

Page 12: ...forming any maintenance The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain the snow thrower as instructed in this manual Some adjustments will have to be made periodically to maintain your unit properly Periodically check all fasteners and make sure these are tight Lubricatio...

Page 13: ... 2 Visually inspect the friction wheel rubber for excessive wear cracks or loose fit on the friction wheel drive hub 3 Also engage the drive control and check if the friction wheel is making contact with drive plate If it does not make contact adjust the drive cable refer to page17 and recheck the friction wheel 4 Replace friction wheel rubber if necessary Refer to instructions on page 16 5 Re att...

Page 14: ...ted to be level Replacing Shave Plate 1 After removing both skid shoes remove four carriage bolts and lock nuts which attach shave plate to the snow thrower housing See Figure 13 The shave plate and skid shoes at the bottom of the snow thrower are subject to wear Check these periodically and replace as necessary 2 Reassemble new shave plate making sure heads of the carriage bolts are to the inside...

Page 15: ... where it was earlier secured 7 Re install frame cover and flip the snow thrower back to the operating position 8 Wrap auger belt around the engine pulley 9 Re install belt cover with the self tapping screws removed earlier Drive Belt 1 Push idler counter clockwise and insert a Phillips head screwdriver in the hole on the idler as shown in Figure 17 This will release tension on drive belt Figure 1...

Page 16: ... the gasoline from the snow thrower or place a piece of plastic under the gas cap Move shift lever to the R2 position 3 Tip the snow thrower so that it rests on the housing Remove the self tapping screws from the frame cover underneath the snow thrower 4 Remove bolt securing the right wheel and remove the wheel from the axle 5 Remove the four screws securing the right drive cover to the frame Remo...

Page 17: ...the adjustment proceed as follows 1 With the snow thrower tipped forward be certain to drain the gasoline or place plastic film under the gas cap if the snow thrower has already been operated remove the frame cover underneath the snow thrower by removing the self tapping screws 2 With the drive control released there must be 1 8 clearance between the friction wheel and the drive plate in all posit...

Page 18: ...hich leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage 1 Remove gasoline from the carburetor and the fuel tank to prevent gum deposit in the engine 2 Run the engine until the fuel tank is empty and it stops due to lack of fuel 3 Remove the spark plug and pour one 1 ounce of engine oil through the spark plug hole into the c...

Page 19: ...tact service center Loss of power 1 Spark plug wire loose 2 Gas cap vent hole plugged 3 Exhaust port plugged 1 Connect and tighten spark plug wire 2 Remove ice and snow from gas cap Be certain vent hole is clear 3 Contact service center Engine overheats 1 Carburetor not adjusted properly 1 Contact service center Excessive vibration 1 Loose parts or damaged auger 1 Stop engine immediately and disco...

Page 20: ...21 68 61 57 60 53 56 51 58 54 59 71 46 41 42 43 44 50 49 45 48 2 39 37 15 40 32 33 31 9 55 30 29 1 5 7 25 27 47 23 24 2 20 19 18 26 16 17 15 27 35 15 22 6 4 3 2 2 10 13 12 14 27 52 28 70 70 2 36 37 SECTION 7 PARTS LIST FOR MODEL 1030 ...

Page 21: ...684 04080 Auger Housing Assembly 30 33 712 04064 Flange Lock Nut 1 4 20 34 736 0463 Flat Washer 35 618 04194 Gearbox Assembly Complete 36 790 00091 Slide Shoe 37 710 0451 Carriage Bolt 39 790 00119 Shave Plate 40 684 04057 Impeller Assembly 41 717 04126 Worm Shaft 42 721 0327 Oil Seal 43 741 0662 Flange Bearing 44 718 04071 Thrust Collar 45 741 0663 Flange Bearing 46 710 0642 TT Screw 1 4 20 x 0 7...

Page 22: ...41 42 40 39 38 37 22 52 54 49 46 47 25 24 27 56 26 23 31 28 45 17 1 2 3 4 6 7 8 5 44 16 22 15 62 14 13 12 11 29 30 35 34 10 60 61 58 59 9 18 19 20 32 33 21 55 A 53 50 54 B B A 11 36 48 51 57 43 Model 1030 ...

Page 23: ...0 0963 Shift Rod Connector 31 714 0104 Hairpin Clip 32 753 04864 Joystick Housing w Fasteners 33 753 04863 Knob Assembly w Trigger 34 790 00131 Joystick Bracket 35 710 04187 Hi Lo Screw 1 4 15 x 0 5 36 684 04116 4 Way Chute Control Assembly 37 749 04191 Upper Handle LH 38 710 04326 Screw 8 16 x 0 50 39 732 04219 Clutch Lock Spring 40 731 04913 Steering Control 41 738 04126 Pin 3 16 42 716 04036 E ...

Page 24: ... 43B 43C 43D 43E 43F 66 67 65 64 63 48 72 47 56 55 53 55 54 52 51 50 49 60 59 58 73 75 74 76 57 56 2 3 1 30 42 41 43 34 35 33 6 45 18 1 4 69 68 46 1 7 20 9 10 24 23 27 26 22 21 25 14 13 12 19 8 5 15 11 16 1 17 44 61 38 62 36 39 40 1 16 17 1 37 31 32 28 29 71 70 Model 1030 ...

Page 25: ...ll Bearing 42 618 04116 Drive Shaft Assembly A 711 04271 Drive Shaft B 713 04010 Sprocket C 714 0214 Key D 750 1177 Spacer E 618 0577A Planetary Carr Assembly F 717 1209A Gear 12T G 736 0502 Flat Washer H 736 0336 Flat Washer I 717 1210A Gear 18T J 717 1495B Planetary Ring Gear K 716 0194 Retainer Ring 43 684 04066 Friction Wheel Assembly A 710 1652 AB Screw 1 4 20 x 0 625 B 718 04070 Friction Whe...

Page 26: ...EAN OUT TOOL OR WOODEN STICK TO UNCLOG DISCHARGE CHUTE STOP I22376 AC CHOKE THROTTLE OFF IGNITION KEY REMOVE TO STOP FULLY INSERT TO RUN FULL ON STOP 777I22376 PLACEABOVE IGNITI ON CUT OUT 777D08455 777D08376 777I22343 777I22338 777I22375 TOP EDGE OF SHROUD FACING OPERATOR ENGINE CONTROLS CHUTE DIRECTIONAL CONTROL 1 INSERT IGNITION KEY AND SNAP IN PLACE 2 SET CHOKE AND THROTTLE TO FULL ON POSITION...

Page 27: ...parate one year warranty c Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the United State...

Page 28: ...lutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through Troy Bilt s authorized channels of...

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