Troy-Bilt 1030 Operator'S Manual Download Page 21

Page: 21 / 28

Ref. No.

Part No.

Description

731-04427A

Upper Chute

712-04063

Flange Lock Nut, 5/16-18

784-5594

Cable Bracket

731-1313C

Chute Tilt Cable Guide

710-0262

Carriage Bolt, 5/16-18 x 1.50

710-0895

Hi-Lo Screw, 1/4-15 x 0.75

710-04071

Carriage Bolt, 5/16-18 x 1.0

631-04132

Lower Chute Assembly

731-2643

Clean-Out Tool

10.

684-04116

4-Way Chute Control™ Assembly

12.

714-0104

Cotter Pin

13.

711-0415

Clevis Pin

14.

749-04155

Chute Support Tube

15.

712-04065

Flange Lock Nut

16.

756-0981A

Flat Idler Pulley

17.

710-0347

Hex Bolt, 3/8-16 x 1.75

18.

790-00080

Auger Idler Bracket

19.

736-0174

Wave Washer

20.

738-0281

Shoulder Screw

21.

790-00138

Bearing Housing

22.

738-0143

Shoulder Screw

23.

790-00075

Bearing Housing

24.

726-04012

Push Nut

25.

741-0309

Ball Bearing

26.

732-0611

Extension Spring

27.

710-0726

AB Screw, 5/16-12 x 0.75

28.

710-0909A

TT Screw, 5/16-18 x 1.750

29.

731-04705

Chute Adapter

30.

710-0703

Carriage Screw, 1/4-20 x 0.75

31.

731-2635

Clean-out Tool Mtg. Bracket

32.

684-04080

Auger Housing Assembly: 30”

33.

712-04064

Flange Lock Nut, 1/4-20

34.

736-0463

Flat Washer

35.

618-04194

Gearbox Assembly Complete

36.

790-00091

Slide Shoe

37.

710-0451

Carriage Bolt

39.

790-00119

Shave Plate

40.

684-04057

Impeller Assembly

41.

717-04126

Worm Shaft

42.

721-0327

Oil Seal

43.

741-0662

Flange Bearing

44.

718-04071

Thrust Collar

45.

741-0663

Flange Bearing

46.

710-0642

TT Screw, 1/4-20 x 0.75

47.

736-0242

Bell Washer

48.

721-0325

Plug

49.

736-3084

Flat Washer

50.

715-04021

Dowel Pin

51.

684-04108

Spiral Assembly- RH

52.

784-5599

Handle Tab

53.

618-0123

Reducer Hsg.-RH (Incl Ref. 59-60)

54.

717-0528A

Worm Gear, 20T

55.

725-0157

Cable Tie

56.

738-04124

Shear Pin

57.

714-0161

Key

58.

736-0351

Flat Washer

59.

721-0179

Oil Seal

60.

741-0661A

Flange Bearing

61.

618-0418

Reducer Hsg.-LH (Incl Ref. 59,71)

62.

711-04282

Auger Axle

63.

684-04107

Spiral Assembly- LH

64.

714-04040

Bow Tie Cotter Pin

65.

731-04870

Spacer, 1.25OD x.75ID x 1.00 Lg

66.

741-0493A

Flange Bushing

67.

736-0188

Flat Washer

68.

741-0245

Hex Flange Bearing

69.

731-04871

Spacer, 1.25OD x.75ID x 3/16 Lg

70.

737-3000

Lube Fitting

71.

741-0339

Flange Bearing

—

629-0071

Extension Cord (Not Shown)

Ref. No.

Part No.

Description

Model 1030

Summary of Contents for 1030

Page 1: ... local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service deal...

Page 2: ...an seek help from the experts Choose from the options below Visit troybilt com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click on the appropriate button and help is immediately available To reach the Customer Support Line please call 1 800 520 5520 The engine manufacturer is responsible for all engine related issues with regards ...

Page 3: ...g which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces 4 Use a grounded three wire extension cord and receptacle for all units with electric start engines 5 Adjust collector housing height to clear gravel or crushed rock surfaces 6 Disengage all controls before starting the engine 7 Never attempt to make any adjustments while engine is running ...

Page 4: ...se the clean out tool provided to unclog the discharge opening Do not unclog chute assembly while engine is running Before unclogging shut off engine and remain behind handles until all moving parts have stopped completely 19 Use only attachments and accessories approved by the manufacturer e g wheel weights tire chains cabs etc 20 If situations occur which are not covered in this manual use care ...

Page 5: ...n Figure 1 Align the upper handle with the lower handles Figure 1 2 Tighten two handle knobs firmly to secure the upper handle to the lower handles See Figure 2 3 Slide the shift rod connector down over the end of the lower shift rod Tap the connector until it locks over the lower shift rod See Figure 2 NOTE If the connector is not properly assembled the shift rod will pivot and changing speed or ...

Page 6: ...lated area start the snow thrower engine as instructed earlier in this section under the heading Starting Engine Make sure the throttle is set in the FAST position 4 While standing in the operator s position behind the snow thrower engage the auger 5 Allow the auger to remain engaged for approximately ten 10 seconds before releasing the auger control Repeat this several times 6 With the engine run...

Page 7: ...and carriage bolts and moving skid shoes to desired position See Figure 7 2 Make certain the entire bottom surface of skid shoes are against the ground to avoid uneven wear on the skid shoes 3 Tighten nuts and bolts securely Figure 7 Tire Pressure Pneumatic Tires The tires are over inflated for shipping purposes Check the tire pressure before operating the snow thrower Refer to the tire side wall ...

Page 8: ...he left handle and the augers will remain engaged Release both controls to stop the augers and wheel drive IMPORTANT Always release the drive control before changing speeds Auger Control The auger control is located on the left handle Squeeze the auger control to engage the augers Release to stop the snow throwing action The drive control must also be released in order to stop the auger IMPORTANT ...

Page 9: ...the condition of the ground from where snow has to be removed Higher the snow level lower will be the skid shoe level Adjust it accordingly Refer to Skid Shoe Adjustment on page 7 Before Starting Engine Oil The engine was shipped with oil in the engine Check oil level before each operation to ensure adequate oil in the engine Refer to instructions on page 13 Gas 1 Store gasoline in a clean approve...

Page 10: ...If the engine falters rotate the choke to FULL and then gradually to OFF 13 Disconnect the power cord from the receptacle first and then from the switch box on the engine 14 Allow the engine to warm up for a few minutes because the engine will not develop full power until it reaches operating temperature Operate the engine at full throttle FAST when throwing snow Recoil Starter Make sure that the ...

Page 11: ...anism should keep the auger control engaged until the drive control is released 4 Release the drive control to stop both the augers and the wheel drive To stop the auger both levers must be released To Throw Snow CAUTION Check the area to be cleared for foreign objects Remove if any 1 Start the engine following starting instructions 2 Rotate the discharge chute to the desired position away from by...

Page 12: ...forming any maintenance The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain the snow thrower as instructed in this manual Some adjustments will have to be made periodically to maintain your unit properly Periodically check all fasteners and make sure these are tight Lubricatio...

Page 13: ... 2 Visually inspect the friction wheel rubber for excessive wear cracks or loose fit on the friction wheel drive hub 3 Also engage the drive control and check if the friction wheel is making contact with drive plate If it does not make contact adjust the drive cable refer to page17 and recheck the friction wheel 4 Replace friction wheel rubber if necessary Refer to instructions on page 16 5 Re att...

Page 14: ...ted to be level Replacing Shave Plate 1 After removing both skid shoes remove four carriage bolts and lock nuts which attach shave plate to the snow thrower housing See Figure 13 The shave plate and skid shoes at the bottom of the snow thrower are subject to wear Check these periodically and replace as necessary 2 Reassemble new shave plate making sure heads of the carriage bolts are to the inside...

Page 15: ... where it was earlier secured 7 Re install frame cover and flip the snow thrower back to the operating position 8 Wrap auger belt around the engine pulley 9 Re install belt cover with the self tapping screws removed earlier Drive Belt 1 Push idler counter clockwise and insert a Phillips head screwdriver in the hole on the idler as shown in Figure 17 This will release tension on drive belt Figure 1...

Page 16: ... the gasoline from the snow thrower or place a piece of plastic under the gas cap Move shift lever to the R2 position 3 Tip the snow thrower so that it rests on the housing Remove the self tapping screws from the frame cover underneath the snow thrower 4 Remove bolt securing the right wheel and remove the wheel from the axle 5 Remove the four screws securing the right drive cover to the frame Remo...

Page 17: ...the adjustment proceed as follows 1 With the snow thrower tipped forward be certain to drain the gasoline or place plastic film under the gas cap if the snow thrower has already been operated remove the frame cover underneath the snow thrower by removing the self tapping screws 2 With the drive control released there must be 1 8 clearance between the friction wheel and the drive plate in all posit...

Page 18: ...hich leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage 1 Remove gasoline from the carburetor and the fuel tank to prevent gum deposit in the engine 2 Run the engine until the fuel tank is empty and it stops due to lack of fuel 3 Remove the spark plug and pour one 1 ounce of engine oil through the spark plug hole into the c...

Page 19: ...tact service center Loss of power 1 Spark plug wire loose 2 Gas cap vent hole plugged 3 Exhaust port plugged 1 Connect and tighten spark plug wire 2 Remove ice and snow from gas cap Be certain vent hole is clear 3 Contact service center Engine overheats 1 Carburetor not adjusted properly 1 Contact service center Excessive vibration 1 Loose parts or damaged auger 1 Stop engine immediately and disco...

Page 20: ...21 68 61 57 60 53 56 51 58 54 59 71 46 41 42 43 44 50 49 45 48 2 39 37 15 40 32 33 31 9 55 30 29 1 5 7 25 27 47 23 24 2 20 19 18 26 16 17 15 27 35 15 22 6 4 3 2 2 10 13 12 14 27 52 28 70 70 2 36 37 SECTION 7 PARTS LIST FOR MODEL 1030 ...

Page 21: ...684 04080 Auger Housing Assembly 30 33 712 04064 Flange Lock Nut 1 4 20 34 736 0463 Flat Washer 35 618 04194 Gearbox Assembly Complete 36 790 00091 Slide Shoe 37 710 0451 Carriage Bolt 39 790 00119 Shave Plate 40 684 04057 Impeller Assembly 41 717 04126 Worm Shaft 42 721 0327 Oil Seal 43 741 0662 Flange Bearing 44 718 04071 Thrust Collar 45 741 0663 Flange Bearing 46 710 0642 TT Screw 1 4 20 x 0 7...

Page 22: ...41 42 40 39 38 37 22 52 54 49 46 47 25 24 27 56 26 23 31 28 45 17 1 2 3 4 6 7 8 5 44 16 22 15 62 14 13 12 11 29 30 35 34 10 60 61 58 59 9 18 19 20 32 33 21 55 A 53 50 54 B B A 11 36 48 51 57 43 Model 1030 ...

Page 23: ...0 0963 Shift Rod Connector 31 714 0104 Hairpin Clip 32 753 04864 Joystick Housing w Fasteners 33 753 04863 Knob Assembly w Trigger 34 790 00131 Joystick Bracket 35 710 04187 Hi Lo Screw 1 4 15 x 0 5 36 684 04116 4 Way Chute Control Assembly 37 749 04191 Upper Handle LH 38 710 04326 Screw 8 16 x 0 50 39 732 04219 Clutch Lock Spring 40 731 04913 Steering Control 41 738 04126 Pin 3 16 42 716 04036 E ...

Page 24: ... 43B 43C 43D 43E 43F 66 67 65 64 63 48 72 47 56 55 53 55 54 52 51 50 49 60 59 58 73 75 74 76 57 56 2 3 1 30 42 41 43 34 35 33 6 45 18 1 4 69 68 46 1 7 20 9 10 24 23 27 26 22 21 25 14 13 12 19 8 5 15 11 16 1 17 44 61 38 62 36 39 40 1 16 17 1 37 31 32 28 29 71 70 Model 1030 ...

Page 25: ...ll Bearing 42 618 04116 Drive Shaft Assembly A 711 04271 Drive Shaft B 713 04010 Sprocket C 714 0214 Key D 750 1177 Spacer E 618 0577A Planetary Carr Assembly F 717 1209A Gear 12T G 736 0502 Flat Washer H 736 0336 Flat Washer I 717 1210A Gear 18T J 717 1495B Planetary Ring Gear K 716 0194 Retainer Ring 43 684 04066 Friction Wheel Assembly A 710 1652 AB Screw 1 4 20 x 0 625 B 718 04070 Friction Whe...

Page 26: ...EAN OUT TOOL OR WOODEN STICK TO UNCLOG DISCHARGE CHUTE STOP I22376 AC CHOKE THROTTLE OFF IGNITION KEY REMOVE TO STOP FULLY INSERT TO RUN FULL ON STOP 777I22376 PLACEABOVE IGNITI ON CUT OUT 777D08455 777D08376 777I22343 777I22338 777I22375 TOP EDGE OF SHROUD FACING OPERATOR ENGINE CONTROLS CHUTE DIRECTIONAL CONTROL 1 INSERT IGNITION KEY AND SNAP IN PLACE 2 SET CHOKE AND THROTTLE TO FULL ON POSITION...

Page 27: ...parate one year warranty c Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the United State...

Page 28: ...lutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through Troy Bilt s authorized channels of...

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