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10.

Remove the old maintenance sack from
groove 1 and place it behind the new filter.

11.

Pushing the new filter into the casing

12.

Press the filter on, Fig. 12.

13.

 EXPLOSION HAZARD!

KSFS-...-Ex: Connect the earthing cable
to the filter element with the blade con-
nector (Fig. 2/3).

14.

Move the maintenance sack with the ring
seal from groove 2 onto groove 1. Roll up
the maintenance sack and place it in the
casing.

15.

Close the casing, Fig. 14.

16.

 EXPLOSION HAZARD!

KSFS-...-Ex: Mount the earthing cable
from the filter chamber cover (Fig. 2/2).

Sealing integrity test

Fig. 15: Sealing integrity test

The casing is fitted with a sealing integrity test
facility. Sealing integrity is tested with a sealing
integrity test device (see operating manual).

1.

Connect the sealing integrity test device
(Fig. 15/3) to the connection point on the
filter (Fig. 15/2).

2.

Apply at least 2000 Pa to the test groove
(Fig. 15/1).

3.

Check the leakage rate on the flow rate
meter of the sealing integrity test device.

ð

The value must not exceed 0.003% of
the nominal volume flow rate.

If this value is exceeded, adjust the clamping
screws or the clamping frame; also check the seal,
test groove and filter element for damage. Then
repeat the sealing integrity test.

Maintenance

 

KSFS 

 KSFS-...-Ex Ducted particulate filters

14

Summary of Contents for KSFS

Page 1: ... change Spigot for sealing integrity test groove Filter seal Integral sealing integrity test groove Installation and maintenance manual GB en KSFS KSFS Ex Ducted particulate filters TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Germany Phone 49 0 2845 2020 Fax 49 0 2845 202265 E mail trox trox de Internet http www trox technik com A00000085329 01 2021 2019 TROX GmbH KSFS KSFS Ex Ducted part...

Page 2: ...er may be used in an area with the poten tially explosive atmosphere of zones 1 2 and 21 22 Explosion protection labelling II 2G Ex IIC T6 Gb II 2D Ex IIIB T80 C Db Conformity in accordance with guide lines 2014 34 EU Equipment group 2014 34 EU II and III Equipment category 2014 34 EU 2G and 2D Ex areas 1999 92 EC Zones 1 2 21 22 The filter casing filter chamber cover and the filter frame must be ...

Page 3: ...t to make technical changes Defects liability For details regarding defects liability please refer to Section VI Warranty Claims of the Delivery and Payment Terms of TROX GmbH The Delivery and Payment Terms of TROX GmbH are available at www troxtechnik com Qualified staff Properly trained person Properly trained persons are trained individuals who understand any potential hazards related to the wo...

Page 4: ...ying out any work Wear protective gloves safety shoes and a hard hat Use only lifting and transport gear designed for the required load Always secure the load against tip ping and falling Upon delivery carefully remove the packaging and check the unit for transport damage and complete ness Storage Please note Store the unit only in its original packaging Protect the unit from the effects of weathe...

Page 5: ...ltered con taminated air may leak Do not drill any holes into the casing If there is a lengthy break between installation and commissioning cover all openings of the casing e g with plastic to protect the interior and avoid cumbersome cleaning procedures at the time of commissioning Earthing connections KSFS Ex Fig 2 Earthing connection 1 Earthing connection of filter casing 2 Earthing connection ...

Page 6: ...clean and free from residues and foreign matter Prime the ventilation and air conditioning system for 24 hours before you insert the filter element Filters inserting Note The insertion of the filter is described using the main filter as an example the insertion of the prefilter is identical Do not unpack filter elements until you are ready to install them Do not touch the filter hold it by the edg...

Page 7: ...mping frame and push it in up to the rear travel stop Fig 6 Pressing the filter on 5 Press the filter seal against the sealing integrity test groove using the clamping frame Then turn the operating lever Fig 6 1 anti clockwise to the travel stop Fig 6 2 IMPORTANT The clamping frame can be tensioned only when the filter is correctly positioned 6 EXPLOSION HAZARD KSFS Ex Connect the earthing cable t...

Page 8: ...the sack do not protrude over the service board 9 Close the filter casing with the filter chamber cover in the reverse order of step 1 Screw the clamping screws hand tight using the star grip IMPORTANT The casing cover can only be mounted when the clamping frame is ten sioned 10 Once you have inserted the filter check the sealing test groove Ä Sealing integrity test on page 14 11 EXPLOSION HAZARD ...

Page 9: ...y trained person Protective equipment Industrial safety helmet Light respiratory protection Protective gloves Note The change of the filter is described using the main filter as an example the change of the prefilter is identical For clarification handling without the maintenance sack for a low contamination filter change is described Handling of the maintenance sack Ä Handling of the maintenance ...

Page 10: ... earthing cable from the filter element blade connector Fig 2 3 Fig 9 Releasing the clamping frame 4 Release the clamping frame by turning the operating lever Fig 9 1 clockwise Fig 10 Removing the filter 5 Loosen the filter Fig 10 1 from the sealing surface using the extraction device Fig 10 2 and remove it from the filter casing towards the front Maintenance KSFS KSFS Ex Ducted particulate filter...

Page 11: ...the filter seal against the sealing integrity test facility using the clamping frame Then turn the operating lever Fig 12 1 anti clockwise to the travel stop Fig 12 2 IMPORTANT The clamping frame can be tensioned only when the filter is correctly positioned 8 After inserting the filter perform the sealing integrity test Ä 14 9 EXPLOSION HAZARD KSFS Ex Connect the earthing cable to the filter eleme...

Page 12: ...ticulate filter element Note When rolling up the maintenance sack make sure that the ends of the sack do not protrude over the service board Fig 14 Closing the casing 12 Place the cover on the filter casing and tighten the star knob screws Fig 14 1 hand tight IMPORTANT The casing cover can only be mounted when the clamping frame is ten sioned 13 EXPLOSION HAZARD KSFS Ex Mount the earthing cable fr...

Page 13: ...r element blade connector Fig 2 3 5 Release the clamping frame Fig 9 6 Pull the filter out of the casing and put it directly into the maintenance sack EXPLOSION HAZARD KSFS Ex Use the welding device only if there is no potentially explosive atmosphere 7 Weld off the maintenance sack with the welding device accessory Properly dispose of the filter 8 Rolling the maintenance sack up to the filter cas...

Page 14: ... integrity test Fig 15 Sealing integrity test The casing is fitted with a sealing integrity test facility Sealing integrity is tested with a sealing integrity test device see operating manual 1 Connect the sealing integrity test device Fig 15 3 to the connection point on the filter Fig 15 2 2 Apply at least 2000 Pa to the test groove Fig 15 1 3 Check the leakage rate on the flow rate meter of the ...

Page 15: ...measure ment Disposal ENVIRONMENT Risk of harm to the environment due to the incor rect handling of hazardous materials and sub stances Filters and cleaning materials that have been contaminated with bacterial toxic or radioactive particles are considered hazardous waste and have to be disposed of by an authorised business in compliance with local regulations Disposing of filter elements with hous...

Page 16: ...allation It is then sufficient to clean and disinfect wipe the filter casing and the diffuser face this has to be done for the first time just before the ventilation and air conditioning system is switched on for the first time The casing may be cleaned with a damp cloth Sticky dirt or contamination may be removed with a commercial non aggressive cleaning agent Cleaning agents that contain chlorin...

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