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Important notes

Information on the installation manual

This manual enables operating or service personnel
to correctly install the product described below and
to use it safely and efficiently.

It is essential that these individuals read and fully
understand this manual before starting any work.
The basic prerequisite for safe working is to comply
with the safety notes and all instructions in this
manual.

The local regulations for health and safety at work
and general safety regulations also apply.

Correct use

The ducted particulate filter of Type KSFS and
KSFS-...-Ex (explosion-proof construction) is
designed as a filter casing for duct installation. The
filter casing is used to separate suspended particles
from the supply or extract air in ventilation and air
conditioning systems.

Usable filter elements:

For the separation of suspended particles such
as aerosols, toxic dusts, viruses and bacteria
from the supply or extract air.

GAL/STA Mini Pleat filter panels

MFP-MDF Mini Pleat filter panels (not for
explosion-proof construction KSFS-...-Ex)

Mini Pleat filter cells MFC-GAL/STA

For the separation of gaseous odorous sub-
stances and contaminants from the supply and
extract air.

Activated carbon filter cells AFC (not for
explosion-proof construction KSFS-...-Ex)

Information on explosion protection

 EXPLOSION HAZARD!

Unit components that comply with Directive
2014/34/EU include additional information on the
rating plate.

The filter may be used in an area with the poten-
tially explosive atmosphere of zones 1, 2 and 21,
22.

Explosion protection labelling:

II 2G Ex IIC T6 Gb

II 2D Ex IIIB T80 °C Db

Conformity in accordance with guide-
lines

2014/34/EU

Equipment group (2014/34/EU)

II and III

Equipment category (2014/34/EU)

2G and 2D

Ex-areas (1999/92/EC)

Zones: 1, 2, 21, 22

The filter casing, filter chamber cover and the filter
frame must be connected to the earth potential. All
conductive and dissipative parts must be connected
together and grounded.

Conductive dusts are excluded from the application.
Under no circumstances should metallic foreign
materials enter the filter.

Further operating instructions and explosion protec-
tion documents in the sense of the guideline
1999/92/EC, as well as the industry-usual guide-
lines for use, handling, maintenance and disposal of
air filters for ventilation and air conditioning systems
SWKI 2003 and VDI 6022, must be followed.

Airflow velocity and nominal volume flow rate

During proper use and compliance with the nominal
volume flow rate, an airflow velocity of 3.36 m/s is
usually not exceeded on the filter medium, even if
the filter has reached the maximum final differential
pressure. As a guideline for the dimensioning, the
specific maximum air flow rate of 0.2m³/s per m² of
filter area is used.

Compliance with the nominal flow rate must be
ensured by test and monitoring devices within the
system (e.g. pressure differential monitors or flow-
meters).

It is important that you comply with any national
hygiene regulations during installation, commis-
sioning or use.

Important notes

 

KSFS 

 KSFS-...-Ex Ducted particulate filters

2

Summary of Contents for KSFS

Page 1: ... change Spigot for sealing integrity test groove Filter seal Integral sealing integrity test groove Installation and maintenance manual GB en KSFS KSFS Ex Ducted particulate filters TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Germany Phone 49 0 2845 2020 Fax 49 0 2845 202265 E mail trox trox de Internet http www trox technik com A00000085329 01 2021 2019 TROX GmbH KSFS KSFS Ex Ducted part...

Page 2: ...er may be used in an area with the poten tially explosive atmosphere of zones 1 2 and 21 22 Explosion protection labelling II 2G Ex IIC T6 Gb II 2D Ex IIIB T80 C Db Conformity in accordance with guide lines 2014 34 EU Equipment group 2014 34 EU II and III Equipment category 2014 34 EU 2G and 2D Ex areas 1999 92 EC Zones 1 2 21 22 The filter casing filter chamber cover and the filter frame must be ...

Page 3: ...t to make technical changes Defects liability For details regarding defects liability please refer to Section VI Warranty Claims of the Delivery and Payment Terms of TROX GmbH The Delivery and Payment Terms of TROX GmbH are available at www troxtechnik com Qualified staff Properly trained person Properly trained persons are trained individuals who understand any potential hazards related to the wo...

Page 4: ...ying out any work Wear protective gloves safety shoes and a hard hat Use only lifting and transport gear designed for the required load Always secure the load against tip ping and falling Upon delivery carefully remove the packaging and check the unit for transport damage and complete ness Storage Please note Store the unit only in its original packaging Protect the unit from the effects of weathe...

Page 5: ...ltered con taminated air may leak Do not drill any holes into the casing If there is a lengthy break between installation and commissioning cover all openings of the casing e g with plastic to protect the interior and avoid cumbersome cleaning procedures at the time of commissioning Earthing connections KSFS Ex Fig 2 Earthing connection 1 Earthing connection of filter casing 2 Earthing connection ...

Page 6: ...clean and free from residues and foreign matter Prime the ventilation and air conditioning system for 24 hours before you insert the filter element Filters inserting Note The insertion of the filter is described using the main filter as an example the insertion of the prefilter is identical Do not unpack filter elements until you are ready to install them Do not touch the filter hold it by the edg...

Page 7: ...mping frame and push it in up to the rear travel stop Fig 6 Pressing the filter on 5 Press the filter seal against the sealing integrity test groove using the clamping frame Then turn the operating lever Fig 6 1 anti clockwise to the travel stop Fig 6 2 IMPORTANT The clamping frame can be tensioned only when the filter is correctly positioned 6 EXPLOSION HAZARD KSFS Ex Connect the earthing cable t...

Page 8: ...the sack do not protrude over the service board 9 Close the filter casing with the filter chamber cover in the reverse order of step 1 Screw the clamping screws hand tight using the star grip IMPORTANT The casing cover can only be mounted when the clamping frame is ten sioned 10 Once you have inserted the filter check the sealing test groove Ä Sealing integrity test on page 14 11 EXPLOSION HAZARD ...

Page 9: ...y trained person Protective equipment Industrial safety helmet Light respiratory protection Protective gloves Note The change of the filter is described using the main filter as an example the change of the prefilter is identical For clarification handling without the maintenance sack for a low contamination filter change is described Handling of the maintenance sack Ä Handling of the maintenance ...

Page 10: ... earthing cable from the filter element blade connector Fig 2 3 Fig 9 Releasing the clamping frame 4 Release the clamping frame by turning the operating lever Fig 9 1 clockwise Fig 10 Removing the filter 5 Loosen the filter Fig 10 1 from the sealing surface using the extraction device Fig 10 2 and remove it from the filter casing towards the front Maintenance KSFS KSFS Ex Ducted particulate filter...

Page 11: ...the filter seal against the sealing integrity test facility using the clamping frame Then turn the operating lever Fig 12 1 anti clockwise to the travel stop Fig 12 2 IMPORTANT The clamping frame can be tensioned only when the filter is correctly positioned 8 After inserting the filter perform the sealing integrity test Ä 14 9 EXPLOSION HAZARD KSFS Ex Connect the earthing cable to the filter eleme...

Page 12: ...ticulate filter element Note When rolling up the maintenance sack make sure that the ends of the sack do not protrude over the service board Fig 14 Closing the casing 12 Place the cover on the filter casing and tighten the star knob screws Fig 14 1 hand tight IMPORTANT The casing cover can only be mounted when the clamping frame is ten sioned 13 EXPLOSION HAZARD KSFS Ex Mount the earthing cable fr...

Page 13: ...r element blade connector Fig 2 3 5 Release the clamping frame Fig 9 6 Pull the filter out of the casing and put it directly into the maintenance sack EXPLOSION HAZARD KSFS Ex Use the welding device only if there is no potentially explosive atmosphere 7 Weld off the maintenance sack with the welding device accessory Properly dispose of the filter 8 Rolling the maintenance sack up to the filter cas...

Page 14: ... integrity test Fig 15 Sealing integrity test The casing is fitted with a sealing integrity test facility Sealing integrity is tested with a sealing integrity test device see operating manual 1 Connect the sealing integrity test device Fig 15 3 to the connection point on the filter Fig 15 2 2 Apply at least 2000 Pa to the test groove Fig 15 1 3 Check the leakage rate on the flow rate meter of the ...

Page 15: ...measure ment Disposal ENVIRONMENT Risk of harm to the environment due to the incor rect handling of hazardous materials and sub stances Filters and cleaning materials that have been contaminated with bacterial toxic or radioactive particles are considered hazardous waste and have to be disposed of by an authorised business in compliance with local regulations Disposing of filter elements with hous...

Page 16: ...allation It is then sufficient to clean and disinfect wipe the filter casing and the diffuser face this has to be done for the first time just before the ventilation and air conditioning system is switched on for the first time The casing may be cleaned with a damp cloth Sticky dirt or contamination may be removed with a commercial non aggressive cleaning agent Cleaning agents that contain chlorin...

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