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Model:  K-3864 

2 ¼" Load Alarm Kit 

 

06/2004 

 Rev. OR 

- 5 - 

 
9.0 

MAINTENANCE 

GENERAL 

 

All maintenance and/or repair work should be done using good workmanship practices and proper tools. 

 

Load alarm shall be maintained and repaired in accordance with the manufacturer’s instructions. Such 
maintenance and repair shall be carried out by qualified persons. 

 

No modifications shall be carried out as they may adversely affect the compliance of the load alarm with draft 

standard prEN 1494:1994. 

 

9.1 

MAINTENANCE SCHEDULE 

Cleaning ................................................. Annually or as Needed 
Lubricate Cradle Stem ................................................. 3 Months 
Lubricate Casters ......................................................... 3 Months 

NOTE:  Wipe with soft cloth only, do not pressure wash or spray water directly at load alarm. 

 

9.2 

CLEANING ALARM 

Remove alarm from mounting bracket. The openings around the alarm perimeter may be cleared of debris by 
using compressed air or a vacuum cleaner hose to blow/suction openings. The outside surface of the alarm unit 
may be wiped with a damp cloth. 

 

10.0 

TROUBLESHOOTING 

Alarm will not sound: 

Load was on the cradle for a short period of time .......... Limit switch has to be engaged for a minimum of 2 seconds 

Defective Alarm ............................................................. Replace Alarm 

Battery power depleted .................................................. Replace Battery 

Defective Limit Switch .................................................... Replace Limit Switch 

Broken wire connection ................................................. Check wire connection between limit switch and alarm 

Cradle head did not lower far enough to ........................ Adjust the set screw under the plunger switch and test per 
contact limit switch 

section 5.5.3 

 

Alarm “chirps”: 

Indicates low Battery ...................................................... Replace battery (Alarm will “chirp” every 20 to 30 seconds for a 

minimum of 7 days until battery is changed) 

 
11.0 

PROVISION OF SPARES 

11.1 

Recommended Spares to be kept on hand 

EC-1854 ........................ Battery, 9 volt 

 

Spare parts may be obtained from the Manufacturer: 
TRONAIR, Inc. 

Telephone: 

(419) 866-6301 or 800-426-6301 

1740 Eber Road 

Fax: 

(419) 867-0634 

Holland, Ohio  43528-9794 USA 

E-mail: 

[email protected] 

 

Website: 

www.tronair.com 

 

11.2 

PARTS LIST 

When ordering replacement parts/kits, please specify model, serial number and color of your unit. 

 

Summary of Contents for K-3864

Page 1: ... Inc Phone 419 866 6301 Holland OH 43528 9794 www tronair com 800 426 6301 USA Email sales tronair com Fax 419 867 0634 Operation Service Manual Model K 3864 2 Load Alarm Kit 06 2004 Rev OR Includes Illustrated Parts Lists ...

Page 2: ......

Page 3: ...2 3 3 Strapping 2 3 4 Packaging Protection 2 3 5 Labeling Of Packaging 2 3 6 Storage Compatibility 2 3 7 Storage Environment 2 3 8 Storage Space And Handling Facilities 2 4 0 Transporting Requirements 2 5 0 Assembly 3 5 1 General Instructions 3 5 2 Pre Use Checks 3 5 3 Personnel Requirements 3 5 4 Assembly Steps 3 5 5 Inspection And Test Procedures 3 6 0 Installation 3 7 0 Operation 4 7 1 Operatin...

Page 4: ......

Page 5: ...s reduced 2 2 WARNING and DANGER SIGNS None 2 3 COMPONENT SAFETY FEATURES Extension Pin provides a visual check that the pin is fully inserted to meet the rated load capacity of the tailstand 2 4 FUNCTIONAL SAFETY FEATURES None 2 5 FEATURES FOR OPERATOR SAFETY None 2 6 ENVIRONMENTAL SAFETY FEATURES Load Alarm is non polluting 2 7 PROTECTION SYSTEMS None 2 8 CLOSED CIRCUITS Reference Illustration 2...

Page 6: ...chnical manual and in accordance with the aircraft manufacturer s jacking and stabilizing procedures 3 0 PACKAGING AND STORAGE 3 1 PACKAGING REQUIREMENTS Load alarm is to be packaged as required to prevent damage to the electronic circuits Battery must be removed from unit and shipped separately 3 2 HANDLING Load alarm can be carried by hand 3 3 STRAPPING None 3 4 PACKAGING PROTECTION No special p...

Page 7: ...intenance systems 5 4 ASSEMBLY STEPS 1 Assemble the load alarm kit over the outer extension tube The base of the load alarm kit will rest on the stabilizing stand s top plate see Figure 1 2 Assemble the center extension through the center of the load alarm kit Pin the center extension to the desired height with the extension pin see figure 1 3 Install a 9 volt battery in the alarm by removing two ...

Page 8: ...h The distance between the setscrew and plunger switch is pre set by the factory 7 4 1 Rules For Operating 1 The user shall work in accordance with the Operator and or Technical Manuals 2 The employer of the operator shall provide all necessary training 3 Operate between 4 C and 38 C 40 F and 100 F 4 Load alarm is designed as an add on kit for Tronair stabilizing stands only 5 Extension pin includ...

Page 9: ...surface of the alarm unit may be wiped with a damp cloth 10 0 TROUBLESHOOTING Alarm will not sound Load was on the cradle for a short period of time Limit switch has to be engaged for a minimum of 2 seconds Defective Alarm Replace Alarm Battery power depleted Replace Battery Defective Limit Switch Replace Limit Switch Broken wire connection Check wire connection between limit switch and alarm Crad...

Page 10: ...ter x 3 LG 1 2 H 1026 07 0 Assembly Cable 1 3 EC 1796 Switch Limit 1 K 3887 Kit Alarm Replacement consists of 4 Alarm 1 Terminal Ring 2 WARNING Use only the batteries specified Use of different batteries may have a detrimental effect on the alarm Use only the following 9 volt replacement batteries for alarm BATTERY SPECIFICATIONS Alkaline Type EVEREADY 522 DURACELL MN1604 MX1604 GOLD PEAK 1604A AL...

Page 11: ...f the product is to be returned a Return Material Authorization RMA number will be issued for reference purposes on any shipping documents Failure to obtain a RMA in advance of returning an item will result in a service fee A decision on the extent of warranty coverage on returned products is reserved pending inspection at Tronair Any shipments to Tronair must be shipped freight prepaid Freight co...

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