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Model:  02-7835C0100 

25 Ton Axle Jack 

 

08/2010 | Rev. 01 

Page | 1 

 
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval 
voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability 
from consequences that may occur. Only Tronair OEM replacement parts shall be used. 
 

1.0 

DESCRIPTION 

The Tronair Model 02-7835C0100 Hydraulic Axle Jack incorporates the following quality features: 

 

Steel construction 

 

Two - stage telescoping ram 

 

Quick action mechanical extension 

 

Single speed, manually operated pump 

 

Uses standard MIL-PRF-5606 hydraulic fluid 

 

Preset relief/release valve 

 

2.0 

USAGE 

The purpose of this jack is to lift aircraft for maintenance. It has a maximum capacity of 25 tons. 
 

3.0 

SPECIFICATIONS 

 

Vertical capacity 

50,000 lb. (22680 kg) 

 

Minimum closed height 

8.32 in (21.13 cm) 

 

Mechanical extension  

4.62 in (11.73 cm) 

 

Hydraulic extension  

12.00 in (30.48 cm) 

 

Maximum height obtainable 

27.94 in (70.97 cm) 

 

Weight 

80.00 lbs (36.29 kg) 

 

BUNA ‘N’ Seals 

 

4.0 

ASSEMBLY INSTRUCTIONS 

4.1 

GENERAL INFORMATION 

This product should be assembled and/or repaired using good workmanship practices and proper tools. 
 
All replacement parts must be the same as or equal to the original parts supplied. 
 
4.2 

PRE-USE CHECKS 

Refer to the Jack Illustrated Parts Breakdown to identify and assure that all parts are present. 
 

 

Generally check over unit to assure the tightness of all nuts, bolts and screws. 

 

With rams completely collapsed, check hydraulic fluid level; between 0.50 and 0.75 inches from top of reservoir fitting. 
Replenish with MIL-PRF-5606 fluid as required. 

 

5.0 

OPERATING INSTRUCTIONS 

The user should be familiar with the following statements prior to using the jack(s). 
 

CAUTION! 

 

Aircraft jacking adapters 

MUST

 rest in jack pad. 

 

NEVER put hands between aircraft and jack pad. 

 

ALWAYS open reservoir vent screw before operating. 

 
5.1 

JACK INSTRUCTIONS 

To Raise Aircraft: 

1.  Place jack on a hard level surface. 
2.  Raise jack as close to aircraft jack pad as possible by screwing out the center mechanical extension. 
3.  Make sure reservoir vent screw is open. 
4.  Close pump release valve and operate pump. 
 

To Lower Aircraft: 

1.  Loosen pump release valve slightly to slowly lower aircraft. 

Summary of Contents for 02-7835C0100

Page 1: ...PERATION SERVICE MANUAL Tronair Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model 02 7835C0100 25 Ton Axle Jack 08 2010 Rev 0...

Page 2: ...REVISION DATE TEXT AFFECTED 01 08 2010 Original release...

Page 3: ...4 0 ASSEMBLY INSTRUCTIONS 1 4 1 GENERAL INFORMATION 1 4 2 PRE USE CHECKS 1 5 0 OPERATING INSTRUCTIONS 1 5 1 JACK INSTRUCTIONS 1 6 0 MAINTENANCE 2 6 1 GENERAL 2 6 2 SERVICING JACK 2 6 3 REMOVING AND SE...

Page 4: ...lbs 36 29 kg BUNA N Seals 4 0 ASSEMBLY INSTRUCTIONS 4 1 GENERAL INFORMATION This product should be assembled and or repaired using good workmanship practices and proper tools All replacement parts mu...

Page 5: ...n assembly through bottom of cylinder 6 Unscrew piston end caps 7 Remove all old seals and O rings and replace with new ones To Re Assemble Jack 1 Re assemble in reverse order of above 2 Use Loctite 5...

Page 6: ...oes not cover the following items a Parts required for normal maintenance b Parts covered by a component manufacturers warranty c Replacement parts have a 90 day warranty from date of shipment If you...

Page 7: ...Model 02 7835C0100 25 Ton Axle Jack 08 2010 Rev 01 Page 4 This page left blank intentionally...

Page 8: ...Model 02 7835C0100 25 Ton Axle Jack 08 2010 Rev 01 Page 5 Parts List Illustrations...

Page 9: ...mp 8800 psi 1 Not Shown G 1151 107212 Screw Hex Socket Head Cap 3 8 16 x 1 1 4 long 4 K 2557 Kit Spacer Block consists of 20 Z 2168 02 Assembly 1 Extension Base Block 1 20 Z 2169 02 Assembly 2 Extensi...

Page 10: ......

Page 11: ...APPENDIX I HC 2515 Hand Pump Parts List...

Page 12: ......

Page 13: ...onair Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model HC 2515 8800 psi Hand Pump Parts List With Illustrations 08 2010 Rev...

Page 14: ......

Page 15: ...e Relief 1 K 4215 Kit Seal Replacement consists of 5 O Ring Outlet Check 1 7 O Ring Tube Seal 1 17 Wiper Rod 1 19 Ring Backup 1 20 O Ring Piston 1 22 O Ring Valve Body 1 23 Ring Backup 1 27 O Ring Rel...

Page 16: ...ge 2 Parts List Illustration This pump is compatible with MIL PRF 5606 MIL PRF 83282 Hydraulic Fluids only WARNING Item 31 H 3355 is a preset relief valve Do Not disassemble this valve Replacement par...

Page 17: ...APPENDIX II Safety Data Sheet MIL PRF 5606 Hydraulic Fluid...

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Page 31: ...APPENDIX III Declaration of Conformity...

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Page 33: ...Y The design development and manufacture is in accordance with European Community guidelines Tripod Jack 02 7835C0100 Relevant provisions complied with by the machinery 2006 42 EC Relevant standards c...

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Page 35: ...APPENDIX IV Maintenance Schedule...

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