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Models: 02-7833C0110, 02-7846C0110, 02-7852C0100,02-7861C0100, 02-7861-9100, 

02-7863C0100, 02-7902C0100, 02-7918C0100, 02-7918C9100 

12 Ton (10.8 Metric Ton) Axle Jack 

 

05/2021 | Rev. 03 

Page | 5 

 

6.0 

TROUBLE SHOOTING 

TROUBLE 

PROBABLE CAUSE 

ACTION 

Fluid leakage at pump 
piston or pump body 

Damaged backup ring, o-ring, piston or 
pump body 

Remove piston and pump body. Inspect for 
damage. Replace defective part(s). Replace 
removed o-ring and backup ring 

External fluid leakage at 
ram(s) 

Damaged o-ring, backup ring or inner 
cylinder wall 

Remove ram(s) as a unit from cylinder. 
Inspect parts. Replace o-ring and defective 
part(s) 

Jack fails to lift rated load 

Release valve not closed properly 

Fully tighten release valve 

Low fluid level 

Fill to correct fluid level 

Pressure relief valve improperly adjusted 

Adjust or replace release valve 

Leakage at inlet or outlet check ball 

Inspect valve body for wear or replace valve 
body and check balls 

Vent screw closed 

Open vent screw 

Ram(s) will not support 
load after manual or 
pneumatic pump up 

Leaking ram o-ring seals 

Check for external leakage, if present replace 
defective seal and back up ring 

Leaking pressure check valve 

Inspect valve body for wear or replace valve 
body and check balls 

Leaking pressure relief valve 

Remove release valve, inspect ball and ball 
seat in pump block. Replace effective part(s) 

Ram(s) raise and fall with 
each manual pump stroke 

Release valve open 

Fully tighten release valve 

Inlet check valve not seated or sticking 

Pump rapidly to dislodge or replace valve 
body 

Pressure check valve not seated or sticking 

Pump rapidly to dislodge or replace valve 
body 

Jack fails to lower 

Ram locknut not loosened 

Raise jack ¼ inch and release locknut 

Vent screw closed 

Open vent screw 

O-Ring (pinched or rolled) 

Replace o-ring and back-up ring, clean up 
cylinder wall of debris 

 
 

 

Summary of Contents for 02-7833C0110

Page 1: ...6 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com 12 Ton 10 8 Metric Ton Axle Jack Models 02 7833C0110 02 7846C0110 02 7852C0100 02 7861C0100 02 7861 9100 02 78...

Page 2: ...REVISION DATE TEXT AFFECTED 01 07 2008 Original release 02 11 2017 Major revision 03 05 2021 Major revision...

Page 3: ...SSEMBLY INSTRUCTIONS 2 3 1 GENERAL INFORMATION 2 3 2 PRE USE CHECKS 2 4 0 TRAINING 2 4 1 TRAINING REQUIREMENTS 2 4 2 TRAINING PROGRAM 2 4 3 OPERATOR TRAINING 2 5 0 OPERATING INSTRUCTIONS 3 5 1 TO RAIS...

Page 4: ...1 or 800 426 6301 1 Air Cargo Pkwy East Fax 419 867 0634 Swanton Ohio 43558 USA E mail sales tronair com Website www tronair com 1 4 USAGE The purpose of this jack is to lift aircraft at the landing g...

Page 5: ...product should be assembled and or repaired using good workmanship practices and proper tools All replacement parts must be the same as or equal to the original parts supplied 3 2 PRE USE CHECKS Refer...

Page 6: ...elease valve and operate pump 5 2 TO RAISE NOSE GEAR 02 7833C0110 ONLY 1 Attach the nose gear adapter to the strut Place the strap around the strut and lock in place with the ball lok T pin Insert bot...

Page 7: ...s Z 3826 Z 3827 and Z 3869 in order to get the ram as close as possible to the jack pad NOTE The one half inch 1 2 spacer block Z 3869 must only be used alone or located at the floor level WARNING NEV...

Page 8: ...valve Leakage at inlet or outlet check ball Inspect valve body for wear or replace valve body and check balls Vent screw closed Open vent screw Ram s will not support load after manual or pneumatic p...

Page 9: ...ng ring pg 10 Item 21 3 Lift cylinder from axle jack base weldment pg 10 Items 15 thru 20 Operate jack hand pump to help remove cylinder a Separate rams by removing internal rings pg 11 Items 4 5 6 b...

Page 10: ...l Authorization RMA number will be issued for reference purposes on any shipping documents Failure to obtain a RMA in advance of returning an item will result in a service fee A decision on the extent...

Page 11: ...1001 LABEL MADE IN USA 1 4 Z 3823 WELDMENT AXLE JACK BASE 1 5 N 2228 12 S B ELBOW 90 FEMALE 1 6 A 1155 01 ANGLE HOSE SUPPORT 1 7 Z 5680 ASSEMBLY HOSE 1 8 G 1100 105506 BOLT H H GR 5 1 4 28 X 3 4 LONG...

Page 12: ...100 02 7861C0100 02 7861 9100 02 7863C0100 02 7902C0100 02 7918C0100 02 7918C9100 12 Ton 10 8 Metric Ton Axle Jack 05 2021 Rev 03 Page 9 Parts List When ordering replacement parts kits please specify...

Page 13: ...BLY 12 TON AXLE JACK 1 1 1 1 1 1 1 1 2 V 2839 LABEL JACK TYPE SERIAL 1 1 1 1 1 1 1 1 7 R 2012 01 PAD JACK 1 8 R 2012 02 PAD JACK 1 9 R 2012 03 PAD JACK 1 10 R 1820 PAD AXLE JACK 1 11 Z 7392 WELDMENT A...

Page 14: ...rnal Ring 1 5 G 1398 250 Second Cylinder Internal Ring 1 6 G 1398 200 Third Cylinder Internal Ring 1 7 HC 2008 240 Main Cylinder O ring 1 8 HC 2000 236 First Cylinder O ring 1 9 HC 2023 236 First Cyli...

Page 15: ...ack 05 2021 Rev 03 Page 12 Parts List 02 7833C0110 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 1 Z 4936 Z7 ASSEMBLY...

Page 16: ...7918C0100 02 7918C9100 12 Ton 10 8 Metric Ton Axle Jack 05 2021 Rev 03 Page 13 Parts List 02 7846C0110 When ordering replacement parts kits please specify model serial number and color of your unit I...

Page 17: ...8 Metric Ton Axle Jack 05 2021 Rev 03 Page 14 Parts List 02 7852C0100 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 1...

Page 18: ...ic Ton Axle Jack 05 2021 Rev 03 Page 15 Parts List 02 7861C0100 02 7861 9100 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description...

Page 19: ...e Jack 05 2021 Rev 03 Page 16 Parts List 02 7863C0100 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 1 Z 4936 Z1 ASSEMB...

Page 20: ...e Jack 05 2021 Rev 03 Page 17 Parts List 02 7902C0100 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 1 Z 4936 Z8 ASSEMB...

Page 21: ...05 2021 Rev 03 Page 18 Parts List 02 7918C0100 02 7918C9100 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 1 Z 4936 Z3...

Page 22: ...APPENDIX I Safety Data Sheet MIL PRF 5606 Hydraulic Fluid...

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Page 36: ...APPENDIX II Declaration of Conformity...

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Page 38: ...n accordance with European Community guidelines Axle Jacks 02 7833C0110 02 7846C0110 02 7852C0100 02 7861C0100 02 7863C0100 02 7902C0100 02 7918C0100 02 7918C9100 Relevant provisions complied with by...

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Page 40: ...APPENDIX III Maintenance Schedule...

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