Tronair 02-1032C0111 User Manual Download

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OPERATION & SERVICE MANUAL

Tronair, Inc.

Phone: (419) 866-6301 | 800-426-6301

1 Air Cargo Pkwy East

Web: www.tronair.com

Swanton, OH 43558

Email: [email protected]

Models:

02-1032C0111 02A1032C0111

02B1032C0111 02C1032C0111

02A1032C0150

10 Ton (9 Metric Ton)

Single Stage Jack

02/2014 - Rev. 01

Includes Illustrated Parts Lists

Summary of Contents for 02-1032C0111

Page 1: ...1 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Models 02 1032C0111 02A1032C0111 02B1032C0111 02C1032C0111 02A1032C0150 10 Ton 9 Metric Ton Single Stage Jack 02 2014 Rev 01 Includes Illustrated Parts Lists ...

Page 2: ...REVISION DATE TEXT AFFECTED 01 02 2014 Original release ...

Page 3: ...1 PACKAGING REQUIREMENTS 2 3 2 HANDLING 2 3 3 STRAPPING 2 3 4 PACKAGING PROTECTION 2 3 5 LABELING OF PACKAGING 2 3 6 STORAGE COMPATIBILITY 3 3 7 STORAGE ENVIRONMENT 3 3 8 STORAGE SPACE AND HANDLING FACILITIES 3 4 0 TRANSPORTATION 3 5 0 ASSEMBLY 3 5 1 GENERAL INSTRUCTIONS 3 5 2 PRE USE CHECKS 3 5 3 PERSONNEL REQUIREMENTS 3 5 4 INSPECTION AND TEST PROCEDURES 3 6 0 INSTALLATION 3 6 1 AIR SUPPLY REQUI...

Page 4: ...ion with the correct jack pad whose maximum load on any one jack does not exceed the rated capacity of the jack The jacks are not intended for metal forming metal working or any purpose other than that stated above 1 2 LIST OF DRAWINGS Reference Parts List and Illustrations 2 0 SAFETY INFORMATION 2 1 ALARM AND WARNING SYSTEMS None 2 2 WARNING AND DANGER SIGNS See labels on unit WARNING The ram loc...

Page 5: ...FICATIONS This jack is intended to be used by the skilled and trained aircraft technician The operator must be familiar with the jacking procedures for the aircraft to be raised and the operation of the jack Installation Maintenance Dismantling Qualifications This jack is to be installed maintained and dismantled by qualified technicians familiar with hydraulic systems 2 14 ADDITIONAL SAFETY MEASU...

Page 6: ...dustry standards for Grade 5 bolts All replacement parts must be the same as or better than the original parts supplied Dispose of waste per federal and local laws and regulations No modifications are allowed that will adversely affect the jacks safety performance The pressure relief valve is not serviceable It must be replaced as a unit 5 2 PRE USE CHECKS 1 Refer to the Illustrated Parts List beg...

Page 7: ...LS See illustration 7 4 OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack s CAUTION 1 Never put hands between the aircraft and the jack pad as after aircraft has been lowered struts may have hung up 2 Never align jack under aircraft by pounding on jack legs Dented legs may lead to jack collapse 3 Always lower ram locking nut s after jack is un...

Page 8: ...hanical extension Insure mating surfaces to jack point are free of debris and damage Under no conditions should the locking pin washer or washer groove be inside the ram protection ring groove Under no conditions should the locking pin s ball lock be inside the ram protection ring groove Never use the jack if the ram protection ring is not installed Never use the locking pin without a locking pin ...

Page 9: ...f Locking Pin In Incorrect Location Ram Protection Ring 7 4 2 Jack instructions continued on following page Washer In Ram Protection Ring Ball Lock In Ram Protection Ring Washer On Top Of Ram Protection Ring Locking Pin Not In Ram Protection Ring and top Locking Pin in Mechanical Extension use only one pin Unacceptable Condition Acceptable Condition Damage and Deformation No Deformation ...

Page 10: ...tools The work area should be clean and free of dirt When O rings and backup rings are removed every effort should be made to avoid the contact of tools with the critical surfaces of parts Surface deformities could cause degradation of seals and failure It is good practice to replace both O rings and back up rings once removed Cut and damaged O rings normally result in fluid leakage If cylinder bo...

Page 11: ...MOVING AND SERVICING PUMP NOTE If pump is found faulty call the factory for replacement or replace seals as follows 1 Review Appendix III HC 1963 Hand Pump Parts List 2 Clamp suction push on hose and remove hose from pump 3 Uncouple fitting of hydraulic hoses from pump 4 Remove pump from jack 5 Remove cotter pin from clevis pin 6 Remove four 4 socket head cap screws 7 Remove flanges 8 Remove tube ...

Page 12: ...efective seal and back up ring Leaking pressure check valve Inspect valve body for wear or replace valve body and check balls Leaking pressure relief valve Remove release valve inspect ball and ball seat in pump block Replace effective part s Ram s raise and fall with each manual pump stroke Release valve open Fully tighten release valve Inlet check valve not seated or sticking Pump rapidly to dis...

Page 13: ...y shipping documents Failure to obtain a RMA in advance of returning an item will result in a service fee A decision on the extent of warranty coverage on returned products is reserved pending inspection at Tronair Any shipments to Tronair must be shipped freight prepaid Freight costs on shipments to customers will be paid by Tronair on any warranty claims only Any unauthorized modification of the...

Page 14: ...2014 Rev 01 Page 11 Parts List When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 2 H 1009 01 Assembly Handle 1 3 G 1203 1095 Jamnut 1 2 20 Elastic 2 4 U 1002 Wheel 2 5 G 1100 109526 Bolt Hex Head Grade 5 1 2 20 x 2 3 4 long 2 ...

Page 15: ...nd color of your unit Item Part Number Description Qty 6 N 2788 02 S B Elbow 90 Male SAE 6 x Hose 1 7 TF 1043 06 18 0 Assembly Hose 1 8 N 2001 08 S B Elbow Straight Thread SAE 6 x 3 8 37 JIC 1 9 HC 1963 Pump Hand 1 10 N 2001 08 S B Elbow Straight Thread SAE 6 x 3 8 37 JIC 1 11 G 1251 1070R Lockwasher 3 8 Regular 2 12 G 1100 107010 Bolt Hex Head Grade 5 3 8 16 x 1 long 2 13 N 2004 15 S Elbow Extra ...

Page 16: ...lease specify model serial number and color of your unit Item Part Number Description Qty 15 N 2789 01 S B Connector Straight Male Hose x SAE 4 2 16 N 2740 04 S B Tee Male Branch SAE 4 1 17 TF 1047 01 09 0 Hose 1 4 I D Gray 1 18 H 1045 Breather 1 19 HC 2328 Reservoir Translucent 1 20 G 1100 105006 Bolt Hex Head Grade 5 20 x long 3 21 G 1250 1050N Flatwasher 1 4 Narrow 3 ...

Page 17: ...w 90 Male 1 28 G 1100 105510 Bolt Hex Head Grade 5 1 4 28 x 1 long 4 30 N 2250 03 Adapter Expanding Pipe 1 31 H 1174 Pump Air 1 32 K 1685 Kit Repair Fluid Seal Ref Appendix II Haskel Literature 1 33 K 1686 Kit Repair Air Seal Ref Appendix II Haskel Literature 1 34 50866 Lubricant Haskel Seal Ref Appendix II Haskel Literature 1 35 N 2005 08 S Elbow 90 Male 1 36 H 2461 Blowgun 1 29 Included with Ite...

Page 18: ...k 02 2014 Rev 01 Page 15 Parts List When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 1 PC 1155 Valve Pneumatic Lever 1 2 N 2201 06 B Elbow Male Pipe 1 Not Shown H 2395 Cover Protective Jack 1 Items for 02A1032C0150 ONLY ...

Page 19: ...3 4 long 4 45 TR 1756 Plate Mounting 1 47 HJ 586 01 Assembly Ram 1 48 TR 1505 Stop Jack 1 49 HJ 557 Pad Jack 1 50 G 1300 25200 Pin Roll 1 4 diameter x 2 long 1 51 HJ 225 01 Shaft Extension 1 52 G 1318 1033 Pin Model D 5 8 diameter x 3 3 long 1 Not Shown H 1516 08 Clamp 2 Ear Hose 3 K 1050 Kit Ram Seal Replacement consists of 46 HJ 554 Ring Guide 1 53 HC 2020 336 Ring Backup 1 54 HC 2000 336 O ring...

Page 20: ...Caster Option Item Part Number Description Qty 1 G 1203 1105 Jamnut 5 8 18 Elastic 1 2 G 1250 1100N Flatwasher 5 8 Narrow 1 3 Z 3096 02 01 Weldment Tube 1 4 H 1128 02 Spring Compression 1 5 G 1250 1100W Flatwasher 5 8 Wide 1 6 U 1053 Caster Stem 1 7 G 1202 1060 Stopnut 5 16 18 Elastic 4 8 G 1250 1060N Flatwasher 5 16 Narrow 4 9 G 1009 18 U bolt 2 ...

Page 21: ...APPENDIX I Hydraulic Schematic ...

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Page 25: ...APPENDIX II Haskel Air Pump Manufacturer Data ...

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Page 53: ...APPENDIX III HC 1963 Hand Pump Parts List ...

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Page 55: ...air Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com 10 2001 Rev OR HC 1963 2500 psi Hand Pump Installation Instructions and Parts List ...

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Page 57: ...cket Head Cap 4 9 Not Sold Separately Pump Body 1 10 H 2607 Assembly Relief Screw 1 24 506 000 Flange Half 4 Not Shown H 1009 01 Handle 1 K 1068 Kit Linkage Replacement consists of 17 Bracket Pump Handle 1 18 Assembly Clevis Pin 1 19 Assembly Linkage Pin 2 20 Strap 2 23 Pivot 1 K 1778 Kit Piston Cylinder Replacement consists of 1 Retainer Wiper 1 21 Tube 1 22 Piston 1 25 Assembly Valve Body Includ...

Page 58: ...2500 psi Hand Pump 10 2001 Rev OR Page 2 Parts List Illustrations WARNING Item 10 H 2607 is a preset relief valve Do Not disassemble this valve Replacement parts are available as a preset relief valve assembly ...

Page 59: ...APPENDIX IV Declaration of Conformity ...

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Page 61: ... manufacture is in accordance with European Community guidelines MOVABLE HYDRAULIC JACK TRIPOD WITHOUT INTEGRAL PUMP AND WITH PNEUMATIC POWER SOURCE Relevant provisions complied with by the machinery 2006 42 EC Relevant standards complied with by the machinery EN ISO 12100 1 Identification of person empowered to sign on behalf of the Manufacturer Quality Assurance Representative ...

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Page 63: ...APPENDIX V Safety Data Sheet MIL PRF 5606 Hydraulic Fluid ...

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