Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01
Page | 3
4.0
OPERATION
(continued)
4.3
OPERATOR CONTROLS
See Figure 4.3 Operator Controls
4.4
OPERATING INSTRUCTIONS
The user should be familiar with the following statements prior to using
the jack(s):
CAUTION!
1. NEVER put hands between the aircraft and the jack
pad; as after aircraft has been lowered, struts may
have hung up.
2. NEVER align jack under aircraft by pounding on jack
legs. Dented legs may lead to jack collapse.
3. ALWAYS lower ram locking nut(s) after jack is under
load. Be sure ram nut(s) is seated fully after jacking.
4. ALWAYS raise and lower jacks simultaneously so
that aircraft remains level.
5. ALWAYS use a tail or nose stand, as applicable, for
additional stability.
7. Stop operating hand pump or air pump when ram
has reached its maximum stroke. Reference
maximum hydraulic extension in section 4.1
Operating Parameters.
4.4.1
Rules For Operating
1. The user shall work in accordance with this Operation and Safety Manual.
2. At no time shall personnel work under the raised load until it is secured by suitable means, i.e. ram locknut.
3. The employer of the operator shall provide for all necessary training and give information about pumping and translating
forces.
4. Operate between -20
C and 50
C/-4
F and 122
F.
4.4.2
Jack Instructions
To Raise Aircraft:
1. Place jack on a hard, level surface.
2. Raise mechanical extension as close to aircraft jack pad as possible.
WARNING!
The locking pin MUST be placed in the ram protection ring groove and fully through the mechanical
extension.
The locking pin washer and ball lock MUST be placed outside the ram protection ring.
Visually inspect the jack prior to every use.
Do not place extra locking pins in any other hole on
the mechanical extension.
Insure mating surfaces to jack point are free of
debris and damage.
Under no conditions should the locking pin washer
or washer groove be inside the ram protection ring
groove.
Under no conditions should the locking pin’s ball
lock be inside the ram protection ring groove.
Never use the jack if the ram protection ring is not
installed.
Never use the locking pin without a locking pin
washer.
Never use a locking pin that has been damaged.
Never use a ram protection ring that has been
damaged or deformed.
Replace ram protection ring if it does not have a
radius groove for the locking pin.
Load test jacks annually
Only order replacement parts from Tronair.
Failure to comply could result in premature failure
below certified weight and could cause serious injury including death.
FIGURE 4.3
Operator Controls
Summary of Contents for 02-0544C0110
Page 2: ...REVISION DATE TEXT AFFECTED OR 04 2007 Original Release 01 04 2014 Major revision ...
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Page 19: ...APPENDIX I Hydraulic Schematic ...
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Page 21: ...Hydraulic Schematic ...
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Page 23: ...APPENDIX II Haskel Air Pump Manufacturer Data ...
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Page 51: ...APPENDIX III HC 1948 Hand Pump Parts List ...
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Page 57: ...APPENDIX IV Declaration of Conformity ...
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Page 61: ...APPENDIX IV Safety Data Sheet SDS MIL PRF 5606 Hydraulic Fluid ...
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Page 75: ...APPENDIX VI Maintenance Schedule ...
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